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Looking for some help... something has gone wrong! 02 Cummins, 103k, FASS150, EJWA CTS2 I installed the EJWA about a month ago... did everything myself, install went great, truck ran great. The only problem I had was I didn't think I was getting the full power of the chip from levels 3-5. There was no big difference between the two, and I had read enough and spoken to several people to know that shouldn't be the case. This lead me to buy a BD Stealth plate, which I installed Friday night. Here is where the troubles began... install went great, only problem was the gasket set I bought did not have the two Gaskets for the intake manifold. Therefore I had to reuse the ones that were already on the truck (I had just replaced these about a month ago when I installed the EJWA originally, so they weren't in terrible condition). It was 11pm and I had to move the truck from where it sat. Immediately when I started the truck, I knew it sounded differently. Check engine light came on, and code P1690 appeared. I have a rough idea of this code (Fuel Injection Pump CKP Sensor Does Not Agree With ECM CKP Sensor). Truck had NO throttle response, and sounded awful. Saturday, I picked up the gaskets and installed. Truck ran perfect, check engine light went away, and I finally saw the big power gains from EJWA levels 3-5! The BD Stealth Plate did it's job, and I considered problem gone...figured the truck was sucking air through the used gaskets. This morning, problem came back. Code P1690 present, check engine light back on, and running terrible (rough idle, smells like it's running rich, extra puffs of smoke at idle, no throttle response, etc.). Almost seems as if turbo is not present... just a loud diesel engine. Any suggestions?? Thank you in advance!! Morgan
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I finally got time to change out my leaking(severely that is)tappet cover gasket. I just made a 1600 mile round trip and went thru near 5 quarts of oil. While in the past I have removed every thing form the drivers side of the engine at different time, it was the first time I ever had to remove all of them at once. Pretty much stripped everything on the drives side to gain good access to the block. The only thing I left on was the fuel lines for 3, 4, and 6. Just did not want to mess with the lines at the head. They did get in the way a little but not to bad. It was also the first time I dd the VP by myself. Of everything I dealt with, that worried me the most. It all went back together fine. Primed the fuel system and got her running in about 5 minutes. Took her for a test drive and pulled into a parking lot and found one leaking fuel line at the head. A quick turn of the wrench, problem solved. The beautiful thing was no puddle of oil like I have been seeing for a while now. When got the tappet cover off I was surprised to see how bad of condition it was in. It was completely hard and had cracks in it all the way around. When I took it off the biggest piece that came off was about 6" long. The rest of it came off in 1" to 2" pieces. I probably spent no more than 1 hour removing the cover, the gasket, cleaning it up, installing the new gasket, and bolting the tappet cover back on out of the 2 days I worked on it. For now it was all worth it. Keeping my fingers crossed I installed it well and they will be no problems until this one goes out. I did have 2 glitches with the install. #1 When I took the filter canister our I disconnected the fuel line and wedged the fuel line up in the fire wall somewhere. Evidently I knocked it loose, then tool a break and ate some lunch. When I came back out and started back to work I dropped a bolt. Thats when I noticed the fuel line on the ground dribbling fuel. Got it back up and zipped tied it up. Since the ground was wet from the morning rain I just did not see it. I could not tell you why I did not smell it. I noticed a fair amount of wetness this morning and noticed it was green. Lit a paper towel and put in the small puddle and the puddle caught on fire and burned for an hour . After getting the truck up and running it looks like I lost about 6 or 7 gallons of diesel. I bring this up not for the cost of the diesel but you just dont need to pour it on the ground. Its just not a good thing to do. The other problem is now my Scan Gauge does not work. It was working fine before but is dead as a door nail now. Not sure what is going on there, and I ran out of time today to look into it. I am open to suggestions though. Any way I want to thank all of you here who continue to give me confidence to tackle projects like this. I have by far done more things to this vehicle than any I have owned before. Yall have allowed me to learn and pass it on to others for there benefit. The chicken man and his truck say THANK YOU!!!!!!!!!! I am no longer lubricating everything I drive on.