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2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. Started by cummins2k,

    Ok here is the problem i have. The last owner of my truck installed or built, which i am not sure, a gooseneck hitch. IMO this thing is somewhat overbuilt but hey it works. When doing so he welded it to the frame, and to the bed sheet metal. So in other words the bed is not removable. I have flirted with the idea of removing the hitch all together but that is somewhat difficult at the moment with no access to air tools. Besides the hitch seems to have been used a lot and doesn't look like it ready to quit so why replace it with a something else that would require repairing or replacing the bed. Any way as i said earlier i have no access to air tools. I do have a f…

    • 9 replies
    • 2.6k views
  2. Guest
    Started by Guest,

    [list=] Hello, just got done sealing up the side tapet cover and put in a new cam sensor on my 2001 dodge ram 5.9 had a hell of a time getting it running after installing the vp.but i got it running and ran great until i put my last tool back in the box..it spit spudded and was like it was lacking fuel with engine running i pushed on the sharder valve just driped a little fuel, pulled water drain same thing...replaced lift pump with new one started right up missing for a bit then it was fine...now the old pump was running with the key out of the ign...???also heater grid sol. were clicking on there own..truck runs great has more power then it ever did...well now i have t…

    • 10 replies
    • 3.4k views
  3. Started by cummins2k,

    My hydroboost has been leaking for sometime and since its such a fine spray of high pressure fluid it has made a mess out of the drivers side fender area. The brakes work fine, the power steering does wine from time to time when the fluid starts getting low though. It seems a shame to replace the whole unit when the leak is just between the master and the hydroboost. Anyone ever reseal one of these? I found some kits here http://www.piratejack.net/Hydro-Boost-Rebuild-Kits.html Kit 50 is what the Cummins Ram's need.

    • 2 replies
    • 3.7k views
  4. Started by Dave3500,

    I've been looking around for some time for some additional lighting. Anyone install aftermarkets in their Sport model. I;m not sure of the mounting. Looked at a non sport model, one that was on a lift, looks like there was a mounting place for a factory bracket. Any ideas?Thanks, Dave

    • 20 replies
    • 4.1k views
  5. Guest
    Started by Guest,

    I have a '99 24v 5.9 auto tranny and I need a apps connector. I have checking different wrecking yards with no luck.Does anybody know where I can get one.I live in Spokane, WA area. thank you

    • 1 reply
    • 2.5k views
  6. Started by ScarletHO,

    My truck is a 2002 2500 HO NON sport truck. For Christmas my wife bought me some of the projector lights (also called angel eye headlights). Before installing the lights I bought the heavy duty wire harness from LMC truck. The one with the relays and pulls its power from the battery. I have installed this harness already. This headlight kit converts the single bulb 9004 to an H1/9005 setup (like the sport model). To make the system work properly, the instructions say to swap the high beam and ground pins in the headlight harness plug. My question is, there are 3 wires in the harness but, which wires I need to swap to make this lights perform properly. Also.. what is the t…

    • 5 replies
    • 3.5k views
  7. Started by flagmanruss,

    Hi Guys, I've noticed the rubber on my OEM Michelin's is getting down... admittedly I don't go off road except on the grass but occasionally the roads will have a crap load of snow on them. I am really NOT sold on the current trend to low sidewall tires on trucks. So what's decent snow rubber, that won't break the bank... Russ

  8. Guest
    Started by Guest,

    my meck. says that I need a new track bar. just replaced steering box and steering pump. any suggestions on which to use? are the bushings replaceable?

    • 1 reply
    • 2.2k views
  9. Guest
    Started by Guest,

    How do you get your scan guage to show fuel flow when idling? When my truck is idling it will show no fuel flow until i start moving and put a small load on the motor

    • 1 reply
    • 2.1k views
  10. Started by Mopar1973Man,

    Probably wondering why I mounted backup lights on my rear axle. Simple... I originally had mounted a set of driving lights on the back bumper. About a year later while I was out in the woods collecting fire wood I back up over a pile of rocks and crushed a light. Well in the near future I start thinking about new locations to mount the new lights. So after hunting around the truck for a spot that won't get hit. I found the rear axle. The light as guarded by the axle while you rolling forward and the are also guarded by the sway bar while backing up. Contact me for information on ordering a Backup light kit.

      • Like
    • 6 replies
    • 5.3k views
  11. Started by flagmanruss,

    Hi All, The broken E brake... I brought up in my General Topics post viewtopic.php?f=23&t=382 I can see the front cable is moving in & out with the pedal. There's no resistance. I dragged a hunk of cardboard out & took a quick look under the truck. On the drivers side, outside the frame rail the front is connected to the drivers side rear. There's a thin rusted bracket attached to the rear cable but it's adrift. The attachment for the passengers side is there but not attached to anything. A push / pull cable requires the cover to be anchored at both ends. I imagine the rusty bracket was welded to something. The truck is very rusty underneath…

    • 4 replies
    • 2.3k views
  12. Started by Mopar1973Man,

    Well gang... I got a write now for the CCD netwrok and how it operates. So for those of you that have the CCD error on your overhead console and weird problems with the ABS/Brake lights and maybe the gauge cluster I would day its a CCD network problem... So go here and read up... http://mopar.mopar1973man.com/cummins/general/ccd/ccd.htm

  13. Guest
    Started by Guest,

    Ok Mopar Man. I own a 99 24v, recently sold my 98 12v quad cab long box, lift, 37's 389HP, custom paint I mixed up(based of a kia color, yea i worked in auto body for three years) I built it from the frame up, three months and many blood sweet and beers ` Anyways, I have installed 02 fog lights via toggle switch activated relay, my pickup was a non fog light rig. I also have my low beams on at all times. I just shorted the power wire from the headlight switch when the headlights are on to the low beam kicker wire in the multi-function switch. My problem is I have installed 100w aircraft lights on my bumper, much like yours and the ones i have in my rear bumper i buil…

    • 2 replies
    • 2.1k views
  14. Started by havasucat,

    HELP! My seat belts wont extend out om my 99 1 ton. The seatbelt warning light goes out, after a few sec it will come back on. checked the fuse and its fiine. Always worked fine before untill yesterday, Any one have clue whats up with this? My emal is ( gjer@npgcable.com ) Thanks, Jerry

    • 4 replies
    • 2.7k views
  15. 02 2500 CTD. Dealer replaced the front brakes (calipers and rotors I think) before I bought it. My first impression was that the pedal felt firm and the brakes were smooth and responsive and 99.5% of the time they are. It seems like the ABS is kicking in on occasion under heavier braking. Not knowing the ABS feel in this truck, I would describe the pedal as getting harder to push, downward pedal motion becomes jerky, there is more of a grinding noise than the ABS whir I am used to, and decreased braking performance. I have to try some more things to reproduce it but it seems that being pointed downhill, first brake application after start up, braking when making hard…

    • 12 replies
    • 3.2k views
  16. Started by Mopar1973Man,

    (Copied fro TDG.com) Ok guys and gals. After doing some researching and studying old pics I had, I have come up with a diagram that will show you how to wire in an external voltage regulator for when your internal regulator in the PCM quits working. Symptoms are either no charge or overcharge, however they are designed to fail in a no charge state. After insuring your alternator, batteries, and crank sensor are all good you can then use this diagram and save yourself about $800 on a new PCM. The alternator is a open field external regulated type. There fore it makes it easy to do this mod. What you will need is a voltage regulator from an 89' or older Dodge/Ch…

  17. Started by Mopar1973Man,

    My question is how do you remove the drum without special tooling... Back the shoe adjustment and it should slide off... If the drum should get tighter (or won't move) you know you going the wrong way... Last trick... Jack up the truck and put it on block in the rear and block the front axle from roling good... Then pull the tires off. Then take the lug nuts and thread them back on. Not tight mind you... Then start the truck and put in to a forward gear. Get a bit of speed and then mash on the brakes... The rear drums should pop loose. But the lugs will keep it from flying... I don't like this method but it does work if done right... Becaref…

    • 0 replies
    • 2.2k views
  18. Use a BIG 3 jaw puller and then whacked it with a BFH. They were stuck on very tight. I don't know a better way than that. Hopefully with replacing the joints with greasable ones they won't need replaced for a long time. Or... Loosen the 4 bolts the thread a couple in part way and put and socket and extention on them and turn the wheel left or right and jam the extention into the axle and it should push them out......do each side a bit at a time and be sure to anti sieze the hub when replacing

  19. Started by Mopar1973Man,

    Hey Gang... Once again I'm looking for some help with my truck. Lately my rear brakes have been binding up and dragging. I clean the rails the shoes ride on and the shoes themselves. Externally mostly lost of mud and dirt. Well I popped out a piston to check the bores for problems and found that sand and very small stones under the weather boots. (I can't figure out how they got there...) But found that the sand and debris has worked its way under the O-rings in the calipers. Now my problem is that everything is fine except the O-rings which has taken some damage. (Deformed, nicks, etc.) Now I went to the local NAPA store and they don't list any rebuild kit…

    • 6 replies
    • 2.5k views
  20. Started by REFLancer,

    Anyone know what wires do what in the plugs?I'm putting a heated power seat from a 2000 ram in a 01.5 ram,plugs are different,and my 01 had el cheapo seats in it,so it's only got 2 wires....must be the seatbelt warning.Trying to wire the darn heat controls in is going to be a PITA...Thanks in advance!

    • 4 replies
    • 2.4k views

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