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My 02 is starting to have similar problems. The dash has been cracked for a while now and just starting to totally fall apart. Other plastics are starting to degrade too. My bezel cover broke in ha
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Well I hope not too, I wish I had removed the Bezel and plastic piece inside the glove box to take a look at it's condition. Anyway you look at it your work is cut out for you. My only concern is this
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Welcome To Mopar1973Man.Com LLC
We are privately owned, with access to a professional Diesel Mechanic, who can provide additional support for Dodge Ram Cummins Diesel vehicles. Many detailed information is FREE and available to read. However, in order to interact directly with our Diesel Mechanic, Michael, by phone, via zoom, or as the web-based option, Subscription Plans are offered that will enable these and other features. Go to the Subscription Page and Select a desired plan. At any time you wish to cancel the Subscription, click Subscription Page, select the 'Cancel' button, and it will be canceled. For your convenience, all subscriptions are on auto-renewal.
I am positive beyond a doubt that I am not alone dealing with a broken up dash core frame from a wreck or break-in or the famous familiar quote I hate to hear “What Ever” , it explains everything. Something happened to cause your plastic Dash Frame Core Assembly to break. Age could be the biggest factor or a combination of age and all of the above. Hopefully somebody has done this and would share the how to results on the Forum.
My 1998 12 valve Dash Frame Core Assembly is in pitiful shape. Cracked from door to door in several key places like the A/C controls that had screws or a screw in the bottom plate but the top plate was completely gone so the Bezel was holding it in place. With some luck I found the pieces laying in the dash and reassembled it adding an additional screw at the top since the other holes were gone. The head light switch had been wired or rigged in a way to try and hold it but it moved around. Bouncing around as I drove but I thought it was something I could tighten. Besides the headlight switch being all up in the air, the Bezel is shot too, very brittle, and broke in several places. I have removed many but this one was a joke. I decided to sell this truck but couldn’t pass this on to a new owner knowing there has to be a way to make it work and be cosmetic again. The following is what I did to make it look NORMAL again.
I used Loctite 2-part epoxy plastic glue because in was thick and didn’t run down the Bezel like Gorilla 2-part epoxy plastic glue. You need to clean all surfaces being glued, If it’s a slick surface you might want to score it up some to give the glue something to bite into. I also used the Loctite to fill holes that were broke out. I predrilled with a small bit to attach screws again.
I had several pictures of the broken or cracked areas but the hole where the headlight switch bolts in is the main issue so what I fixed and repaired on the rest worked out fine.
I bought a used Bezel on eBay, best investment I made. Great shape and an exact match for the 12 volt accessory and air bag switch.
I found some screen door clips and put them together so they would pinch the edge of the vent on the Bezel since there was nothing but a hole in the Dash Core. The entire time I had to constantly center the switch but with the first set of clips in place I could tack it in and set up on the next one. Repeating the process and then gluing it all to stay.
The screen door clips would pinch tight enough to hold the location. Once it did I always used to switch to hold it and flipped it over checking the front as expressed above. The Loctite set up fast, a few minutes and you could relax and load it up with some more. The glue running down from the clip is the Gorilla Glue.
The last location I used washers to get the screw set at the right height to hold the clip as level as needed. I applied two layers of epoxy glue and double nutted it all which I didn't take any pictures of.
Hope this will help somebody or get the wheels turning. It's a shame to pay so much for a Dash Core Frame Assembly and then almost half again for shipping. If I had the money and was restoring or had a truck that was perfect all the way around and the Core got damaged maybe I would buy one. This is the best I could do and by the looks of it I saved maybe $900.00. I can live with that. Thanks
Edited by Greenlee
one picture too many