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CSM

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Everything posted by CSM

  1. Nobody is building anything. All the raw material commodities are down. IMO, buckle up boys. Stuff is gonna get cheap! I am hoping land prices drop like a brick from heaven. More than just the 70s stuff. Everything got crushed during cash for clunkers. A few short SHORT years ago, like 10 years, I was able to get parts for stuff and find neat stuff dating to the 40s and occasionally 20s in the yards in CO. Now? The yards are closed except for the big ones. The old ones crushed everything under state "beautification" pressure and the opportunity to actually make a few bucks on their pile of steel. There were two all original 49 Buick Straight 8 2 doors parked in a yard near where I grew up. They didn't run, but they were complete and original. They hadn't moved for about 30 years as they were buried in the back of the yard. They needed a front end loader and some $100 bills to the yard hands to get to them that I didn't have at the time. Flat.
  2. If you find any classic old car parts up there, talk to me before you send it to the crusher!
  3. I agree with Jag1. It really could be nice to have an inspection port above the tank, however it is really easy to drop the tank. I used two rachet straps looped around the frame and just cranked the mostly empty tank up and down. When it is empty it doesn't weigh hardly anything. If I had a friend I could have done it with my big floor jack on one end and a friend bench pressing the other end up for the minute it took to get the factory mounting strap around the tank. I also agree with getting rid of the intank screens. New, they work fine but most are plugged up with crap at this point and unless you are going to completely clean everything and painstakingly wash out the plastic screens they aren't worth much.
  4. The closed roads drive me nuts. It isn't nearly as good as it was in the early 900 or 80s with old roads everywhere.
  5. My personal technique is to accidentally the whole thing while removing it and buy a new radiator.
  6. You guys in the NW with access to lots of timber have it nice... We really have to work for it in parts of Colorado. The government doesn't want us to use up all the wood they save for the annual forest fires.
  7. What do you use to heat your snow cave (shop) on Hoth?
  8. The commercial hangars and shops I've been in were decently insulated or at least semi air tight and had the overhead black steel radiant flame heaters above the front of the bays and some big fans in the ceiling if it was a really high structure. My dad is looking at doing the same, but his isn't near air tight yet.
  9. CSM posted an Cummins article in Electrical
    My OEM alternator in my 2002 Cummins Auto was producing high AC voltage occasionally during very hot days and was causing my transmission to shift improperly (see Torque Converter Lock Unlock Issues). Many of us have had this problem and have tried many different remanufactured alternators to varying degrees of success. As noted in the torque converter article, AC noise is going to come from the diodes in the rectifier failing or failed solder joints in the alternator. Heat and load is generally the cause of electrical component failure. The heat can kill the diodes themselves and also damage the solder joints on the circuit boards. Heat can come from high power loads on the alternator like extended use of heater grids, high wattage aftermarket inverters or accessories, and also normal use during extremely hot weather. Load can be normal electrical loads, but load can be unintentionally increased by deteriorating grounding or poor electrical connections. It isn’t uncommon to see cables and corrosion on our old trucks and grounding alone can cause high intermittent resistance that can burn out electronics. (Note: all of my tests were done with a Fluke 115 multimeter.) From Mopar Man's article, we know we should not see more than 0.1 VAC from the alternator. Ideally, VAC should be as low as possible. Some noise is impossible to eliminate, but there should not be much. My original alternator voltage was 1.3 VAC max at higher RPM and 0.040 VAC max at idle. Occasionally on really hot days, the truck would really act up and I am convinced that it was higher than this, but this is the highest I registered as I didn’t have the meter on it all the time. Needless to say, I needed a new alternator. I decided to give Mechman a try. It was expensive, but I don't really have time to mess around as I am on the road and away from home for an extended period. Mechman is known for heavy duty high output alternators commonly used in very high output car audio systems as well as marine engines. They advertise some pretty amazing numbers on youtube, have impressive made in USA parts, hairpin stators and solid copper rectifier plates with up to 300% more heat transfer capability than stock. Mechman advertised the unit I purchased as being the same unit they sell for Cummins Marine applications and have yet to have one unit returned for overheating. Plus, the alternator is also supposed to be capable of putting out more power at idle than the OEM alternator at RPM. All sounds good, right? I also bought the zero gauge cable kit, to make certain that at least the alternator is grounded. More on the cable kit below. Final Results: Mechman Alternator was showing 0.025 VAC at idle and 0.051 VAC throughout the RPM range. Time will tell if this alternator keeps up, but overall I was impresed with how it runs. The transmission shifts far far better than it ever has, even with the VAC within limits. I did request a OEM sized pulle on the unt, which must have been overlooked by Mechman. I don't doubt they would fix this, but I have decided to give the smaller pulley a try. The kit, as delivered... And yes, I know the engine is a bit dirty. New cables and a wiring clean up is in the works. Front of the alternator, note the smaller than factory pulley. I am getting some squeaking on shutdown due to the pulley and will end up getting a new smaller belt soon. I will update if I find a good solution to this. Mechman does this to get more power at idle, and advertised more output at idle than the factory alternator at peak RPM. Rear of the alternator. Note the copper plate and copper output stud. A note about the stud, it doesn't fit the cable connectors included in the cable kit I bought, but the cable kit is easily drillable to the correct diameter and I found no problem with this minor "modification" required. Accessories in the Alternator box, not required for this installation. Cable kit, cable on left, connectors on the bottom, fuse zip ties and heat shrink on the right. Below is the cable and fuse. It is a simple system. I used the zip ties to keep a little tension on the cable as I fed it into the connector. You cut and install the connectors yourself. It wasn't that difficult, just remember to measure twice and cut once. I still have enough black cable to make some additoinal grounds for the truck and I only used 4 connectors. I ordered the 170 Amp alternator that isn't advertised on their site. You can call Mechman and ask for special stuff, and in this case, 170A is more than I need and cost less than their 260A model. Mechman also runs a slightly smaller pulley to get more RPM from the alternator. I was able to run the OEM sized accessory belt on my truck after the swap. However, I do think that I will need to find a slightly smaller sized belt eventually as the OEM sized belt squeaks a little when I kill the engine. I opted for Mechman's 1/0 Zero Gauge cable kit. This kit is overkill. I love overkill when it comes to key systems like primary electrical and fuel system. These cables could carry a lot more power than my 170A alternator can put out. Chances are you could make your own kit for less money from a welding supply shop or good auto parts shop. The kit included two lengths of cable, some really great adhesive backed heat shrink, connectors, and a decent 170 A fuse. The idea here is to eliminate the resistance between the ground, battery, and the alternator. Resistance causes heat, and the less heat I have the better and longer this system should work. The factory small gauge wiring is suitable for OEM loads and the battery lead (positive lead from alternator to battery) should still be enough... But the OEM ground is inadequate in my opinion even for OEM alternators. Here is the OEM lead to the fuse block & battery. Puny steel connectors running from alternator field to fuse block to battery. Mechman leads, which bypass the fuse block with a separate fuse straight into the battery... When this system is ran this way, it bypasses the 140A factory fuse, below in red. I disconnected the fuse and kept the fuse just in case I need the factory wiring, which I kept zip tied out of the way. Removing this fuse de-energized the OEM field wire. This post also makes a nice in junction box 12V unfused battery tap that I plan on using when I clean up my wiring and replace the battery cables. All in all, easy install, good parts, and hopefully... Peace of mind. If the alternator fails or I have any trouble with it I will update the article. Sofar so good, one month in as of 1/16.
  10. My OEM alternator in my 2002 Cummins Auto was producing high AC voltage occasionally during very hot days and was causing my transmission to shift improperly (see Torque Converter Lock Unlock Issues). Many of us have had this problem and have tried many different remanufactured alternators to varying degrees of success. As noted in the torque converter article, AC noise is going to come from the diodes in the rectifier failing or failed solder joints in the alternator. Heat and load is generally the cause of electrical component failure. The heat can kill the diodes themselves and also damage the solder joints on the circuit boards. Heat can come from high power loads on the alternator like extended use of heater grids, high wattage aftermarket inverters or accessories, and also normal use during extremely hot weather. Load can be normal electrical loads, but load can be unintentionally increased by deteriorating grounding or poor electrical connections. It isn’t uncommon to see cables and corrosion on our old trucks and grounding alone can cause high intermittent resistance that can burn out electronics. (Note: all of my tests were done with a Fluke 115 multimeter.) From Mopar Man's article, we know we should not see more than 0.1 VAC from the alternator. Ideally, VAC should be as low as possible. Some noise is impossible to eliminate, but there should not be much. My original alternator voltage was 1.3 VAC max at higher RPM and 0.040 VAC max at idle. Occasionally on really hot days, the truck would really act up and I am convinced that it was higher than this, but this is the highest I registered as I didn’t have the meter on it all the time. Needless to say, I needed a new alternator. I decided to give Mechman a try. It was expensive, but I don't really have time to mess around as I am on the road and away from home for an extended period. Mechman is known for heavy duty high output alternators commonly used in very high output car audio systems as well as marine engines. They advertise some pretty amazing numbers on youtube, have impressive made in USA parts, hairpin stators and solid copper rectifier plates with up to 300% more heat transfer capability than stock. Mechman advertised the unit I purchased as being the same unit they sell for Cummins Marine applications and have yet to have one unit returned for overheating. Plus, the alternator is also supposed to be capable of putting out more power at idle than the OEM alternator at RPM. All sounds good, right? I also bought the zero gauge cable kit, to make certain that at least the alternator is grounded. More on the cable kit below. Final Results: Mechman Alternator was showing 0.025 VAC at idle and 0.051 VAC throughout the RPM range. Time will tell if this alternator keeps up, but overall I was impresed with how it runs. The transmission shifts far far better than it ever has, even with the VAC within limits. I did request a OEM sized pulle on the unt, which must have been overlooked by Mechman. I don't doubt they would fix this, but I have decided to give the smaller pulley a try. The kit, as delivered... And yes, I know the engine is a bit dirty. New cables and a wiring clean up is in the works. Front of the alternator, note the smaller than factory pulley. I am getting some squeaking on shutdown due to the pulley and will end up getting a new smaller belt soon. I will update if I find a good solution to this. Mechman does this to get more power at idle, and advertised more output at idle than the factory alternator at peak RPM. Rear of the alternator. Note the copper plate and copper output stud. A note about the stud, it doesn't fit the cable connectors included in the cable kit I bought, but the cable kit is easily drillable to the correct diameter and I found no problem with this minor "modification" required. Accessories in the Alternator box, not required for this installation. Cable kit, cable on left, connectors on the bottom, fuse zip ties and heat shrink on the right. Below is the cable and fuse. It is a simple system. I used the zip ties to keep a little tension on the cable as I fed it into the connector. You cut and install the connectors yourself. It wasn't that difficult, just remember to measure twice and cut once. I still have enough black cable to make some additoinal grounds for the truck and I only used 4 connectors. I ordered the 170 Amp alternator that isn't advertised on their site. You can call Mechman and ask for special stuff, and in this case, 170A is more than I need and cost less than their 260A model. Mechman also runs a slightly smaller pulley to get more RPM from the alternator. I was able to run the OEM sized accessory belt on my truck after the swap. However, I do think that I will need to find a slightly smaller sized belt eventually as the OEM sized belt squeaks a little when I kill the engine. I opted for Mechman's 1/0 Zero Gauge cable kit. This kit is overkill. I love overkill when it comes to key systems like primary electrical and fuel system. These cables could carry a lot more power than my 170A alternator can put out. Chances are you could make your own kit for less money from a welding supply shop or good auto parts shop. The kit included two lengths of cable, some really great adhesive backed heat shrink, connectors, and a decent 170 A fuse. The idea here is to eliminate the resistance between the ground, battery, and the alternator. Resistance causes heat, and the less heat I have the better and longer this system should work. The factory small gauge wiring is suitable for OEM loads and the battery lead (positive lead from alternator to battery) should still be enough... But the OEM ground is inadequate in my opinion even for OEM alternators. Here is the OEM lead to the fuse block & battery. Puny steel connectors running from alternator field to fuse block to battery. Mechman leads, which bypass the fuse block with a separate fuse straight into the battery... When this system is ran this way, it bypasses the 140A factory fuse, below in red. I disconnected the fuse and kept the fuse just in case I need the factory wiring, which I kept zip tied out of the way. Removing this fuse de-energized the OEM field wire. This post also makes a nice in junction box 12V unfused battery tap that I plan on using when I clean up my wiring and replace the battery cables. All in all, easy install, good parts, and hopefully... Peace of mind. If the alternator fails or I have any trouble with it I will update the article. Sofar so good, one month in as of 1/16. View full Cummins article
  11. How much faster did the twins spool off idle compared to the single? I am thinking of off reducing off the line smoke without driving like grandpa.
  12. How much lower did the twins get measurable boost compared to the lone 62/12?
  13. I don't know anything about twins. I am assuming I would want one of the smaller ones. I want spool and smoke elimination while enhancing overall performance. I don't need more power or want to buy a smaller turbo, but I want fast spool for the altitude. I am interested though, especially if you would give me some tips on install.
  14. I am not experienced either... But, from what I can recall of the theory, the idea is that you want the least turbine outlet temperature for the given amount of fuel. That should give you the most energy returned to the inlet side of the ic engine. In my experience playing with the TST interaction with the smarty, I really don't like the smarty on 1. I don't think it drives nearly as smooth as a smarty on 3/5. I am not sure that the smarty's timing family of curves are the same for 1 as they are for the higher numbers. Good luck, and I am looking for an S400 + piping to do what you've done... Although I kinda want to buy a new cam.
  15. Need taller lifts. I am 6'2" as well and with the ones at the AF shop maxed out I can work standing up on 80% of the stuff. The differential is about neck height.
  16. I love lifts.
  17. God heats my car port.
  18. Rattle will equal something akin to a Saturn V rocket if he has the association.
  19. Nothing like abcesses. Bloody green streaked cottage cheese with a special aroma. My car truck and motorcycle never get abcesses.
  20. Update: the 3rd gen pitman arm designed to clear this won't fit our 2nd gen boxes. I am getting contact intermittently on my stock ride height 2nd gen from the pitman arm stud to the link between the two knuckles. First off, if you haven't looked at it, The_Hammer has written an outstanding article that can be found at the link below. I am not going to try to duplicate the article, as it is outstanding and should be referenced prior to doing the installation. However, if you have a 00-02 truck then your job is a bit easier as Mopar makes a drop in complete assembly for the later model trucks. I consider this upgrade to be one of the absolute best modifications I have made to my truck. It steers amazingly well now and I wish I had done it earlier. If you need to align the truck after installing any front end parts, check out my alignment article here as well, and with care you can do an alignment that is as good as a commercial alignment on any patch of level pavement. The part numbers have changed over the years, and some are no longer available. However, there is one key item that allows us to make this modification. 94-99 old style taper knuckles and pitman arm 00-02 trucks have new style taper in knuckles and pitman arm 03-08 trucks have the new style same as the 00-02 08.5-12 trucks also have the same taper as the 00-02 and 03-08 trucks The part number for the linkage without the pitman arm or steering damper is 52122362AH. Notes to keep you from searching for days trying to find the answers: I did not need a new pitman arm. You WILL need 3rd gen or bigger wheels. The tie rod joints are much heavier than the stock light duty type and will contact the stock 2nd gen wheels. You may need to do a tiny bit of grinding on the tie rod joints right where they approach the brake rotor dust shield, I didn't and had about 1/8 inch clearance, but every casting is slightly different. Some trucks have had some issues with their pitman arm bolt hitting the new tie rod, but I have not had this issue and seem to have more than adequate clearance. If you do have clearance issues, the new style pitman arm, part number 68039930AA may fit and will give you additional clearance. Others cut the bolt of the pitman arm shorter to add additional clearance. Your mileage may vary. You will need a nut for the steering dampener, I will get the size and fitment of that bolt when I get one and add it here. I found it easiest to install the steering link, the passenger's side tie rod joint, then the drivers side joint, in that order. Some guys report that the kit does not have sufficient adjustment to fully align the trucks. I did not find this to be the case, however if your truck is levelled without an adjustable track bar or your truck is bent, you will likely run out of adjustment in the steering linkage to recenter your steering wheel. You could disassemble it and cut some of the threaded portion out of the link, or you could get an adjustable track bar. Just an FYI. Some guys have also bought reamers for their pre 00 trucks and have reamed the knuckles and pitman arms out to the new style taper. I will make one addition to The_Hammer's article, or call it a trick to get the tie rods out of the knuckles. Hit it like a man with a big hammer right as shown in the picture. Given a half dozen good solid whacks, mine literally fell out on their own.
  21. Nice. I did the horse thing all through growing up. Rodeo'ed and all. After going to school/career I didn't have the time to devote to the horses. We had some great horses though, team penning was my favorite and really the only thing I was good at. We did have some real jerk horses as well though, and I still feel that John Wayne said it best, "horses are a bunch of trouble tied up in a big leather bag!" I pray that none of our kids ever want to do horses, though I did learn a lot from it.
  22. After replacing some front end parts, I found that my previously aligned truck was steering horribly and needing a re alignment. I decided to try doing it myself rather than paying a local dude to do it for me. There are three measurements and specifications for an alignment. Caster, camber, and toe. You can google those terms for information, but this article will outline a procedure to adjust toe. Our trucks have a caster angle set which should be appropriate and as long as the control arm bushings are in good repair the angle should not change. Some like adding additional caster using the cams present in the rear mounts of the control arms. Camber is not adjustable on our trucks without special offset ball joints, and also should not need changed unless something is very out of whack or you are customizing your truck for a specific and rare application. Positive toe, with the wheels fronts pointing slightly inward, creates some stability in the steering and is generally desired. Negative toe, is generally bad and can create some touchy or downright dangerous handling. However, there are some guys who like a small amount of negative toe when towing heavy loads where the truck will squat. The reason for this is on early 3rd gen and older trucks, the steering linkage used a Y type link system (see figure 1) that will change the toe as a function of ride height. The newer trucks, or ones like mine that have an HD steering upgrade kit (see figure 2 & 3) the toe will not change as a function of ride height. If you haven't upgraded the steering to an HD type, I highly recommend it. Traditionally, many automotive manuals specified a toe angle in fractions of an inch with the intention for the mechanic to measure the toe at a specific point like on the front and rear of the tires. However, now they use degrees and give a specified angle. For our 2nd Gen Trucks, the OEM spec for steering toe is 0.10 degrees of total toe. Total toe is defined as the total angle of toe. Seems simple, right? So if the spec is 0.10 degrees of total toe, the right and left tire would be toed in at half that angle, at 0.05 degrees of toe (0.50 + 0.50 = 0.10). This is an important definition, so as to not put double or half the toe required. Professional shops use a light & laser system to measure the angles quickly and accurately. I used a Longacre wheel alignment kit, though you can make a similar kit with metal plates. For $60 delivered to my door, the Longacre plates were too easy to pass up. The system is essentially a plate and two tape measures. If you make your own, use two tape measures of the exact same brand and type. It will save you a lot of hassle. Also, if you can get tapes that have fine (1/16th or better) measurements up to 10 ft it will be helpful. The Longacre tapes have the fine measurements necessary to their full 10 ft length. Figure 1 Light Duty Steering Linkage Figure 2 Heavy Duty Steering Linkage Figure 3 Heavy Duty Steering Linkage Alignment Procedure Pull the truck straight ahead into the work area on a level hard surface. Don't use dirt. Don't turn the wheel. You want the tires to be straight and not twisted. Note: if it is WAY out of whack, turn the wheel until the passenger side tire is straight and then straighten the steering wheel with the upper sleeve (see part 4 on figure 2). Then jack up the passenger tire and get the drivers side tire eyeball close by adjusting the tie rod adjustment sleeve (see part 2 on above figure 2). Set the plates against the tires so that they are even and not uneven due to lettering or the usual bulge at the base of the tire. You may need to air the tire up some or play with the angle of the plates to make the bulge at the base of the tire minimal. Set up your tape measures and calculate the difference between the front and rear tape. I was very careful to keep the same amount of tension on each tape (two handed ordeal) and read off the measurements (see figure 4 & 5) Subtract the back from the front and compare to the attached tables Adjust the tie rod adjustment sleeve in or out towards your target measurement. Pull the truck ahead several feet to unload the twist in the tires (if you have big adjustments you can lift up the drivers side with a jack and dial in a big adjustment before returning to do fine adjustment) Keep measuring, adjusting, and pulling the truck ahead until it is aligned and the numbers are within spec. Lastly, recheck the steering wheel center, and fine adjust if necessary and tighten it all up. Figure 4 Figure 5 How to setup your plates Longacre plates, home made plates, or whatever, you need to know the distance between the two tape measures. Measure it and use the table attached to find the correct r value. Then measure with the tape measures between the plates. It is that simple. Notes: Your tie rod adjustment sleeve may be stiff. I replaced my entire linkage with the HD kit, but you may need to do a lot of fiddling with the sleeve with some penetrating oil and working it back and forth to get it free. Several techniques I didn't try were to use a bolt slightly larger than the gap on the tie rod to separate it, then remove and clean it then reassemble, get an expensive set of tie rod sleeve adjustment tools, or to use a lot of BIG wrenches and pipe wrenches. There is a key way/slot inside the sleeve between the two ends of the tie rod to keep them aligned and straight. See the HD steering article for more HD details. Tables are attached. Wheel Alignment Tables.pdf
  23. On the rear attachment points of your control arms there are cams. They look like offset circles. They can be rotated to set the caster of the front axle. They are usually quite stiff as they haven't been adjusted in years. Some guys like as much caster as they can get. I haven't messed with mine, but will eventually.
  24. I didn't know you did the horse thing.