Hi all. I'm running into an issue that's got me pretty frustrated, and I'm not making a ton of progress, but I've ruled a lot of stuff out.
Problem:
My truck never boosts over 20-21 PSI (and I think it should given my mods), EGT's also seem SLIGHTLY higher than they should be. Not noticing power issues though.
History:
When I got the truck a bout a year ago, it only had upgraded (RV275) injectors. It always boosted up to 19 psi and no more. I added a Diablosport Power Puck (used), boost fooler (used), and boost elbow (new), and now I get around 20 psi (occasionally 21), and no more.
What I've done:
- Discovered a cracked exhaust manifold, which I replaced with a 3 piece (no change)
- Got a Boost Tester Cap (http://www.siliconeintakes.com/intake-leak-pressure-tester/intake-pressure-tester-p-49.html), pumped up the system (several times) anywhere from 10psi to 25psi, soapy-sprayed down everything from the turbo, boots, pipes, intake, grid heater, plenum, boost gauge tube outlet on the horn, etc. I did find a pretty major leak from a boot clamp that was loose and is now tight (no change), other than that everything seems tight and leak free.
- Noticed the gauge in my car was only reading like 6psi when pumped up with the test cap in place at the turbo inlet (compressor regulator was at 25psi). Tested gauge, which tested good.
Other Things/Questions:
- My elbow's bleed orifice lets off a good bit of air when I pump up the system, but plugging it with my finger doesn't change much
- I think I'm at the point of suspecting that either I've forgotten something simple/done something wrong in my original testing OR have an issue in my turbo (some sort of wastegate problem?) OR maybe intercooler, which I doubt (manage to spray the bejesus out of it with soapy water and it seems to be holding fine).
Hi all. I'm running into an issue that's got me pretty frustrated, and I'm not making a ton of progress, but I've ruled a lot of stuff out.
Problem:
My truck never boosts over 20-21 PSI (and I think it should given my mods), EGT's also seem SLIGHTLY higher than they should be. Not noticing power issues though.
History:
When I got the truck a bout a year ago, it only had upgraded (RV275) injectors. It always boosted up to 19 psi and no more. I added a Diablosport Power Puck (used), boost fooler (used), and boost elbow (new), and now I get around 20 psi (occasionally 21), and no more.
What I've done:
- Discovered a cracked exhaust manifold, which I replaced with a 3 piece (no change)
- Got a Boost Tester Cap (http://www.siliconeintakes.com/intake-leak-pressure-tester/intake-pressure-tester-p-49.html), pumped up the system (several times) anywhere from 10psi to 25psi, soapy-sprayed down everything from the turbo, boots, pipes, intake, grid heater, plenum, boost gauge tube outlet on the horn, etc. I did find a pretty major leak from a boot clamp that was loose and is now tight (no change), other than that everything seems tight and leak free.
- Noticed the gauge in my car was only reading like 6psi when pumped up with the test cap in place at the turbo inlet (compressor regulator was at 25psi). Tested gauge, which tested good.
Other Things/Questions:
- My elbow's bleed orifice lets off a good bit of air when I pump up the system, but plugging it with my finger doesn't change much
- I think I'm at the point of suspecting that either I've forgotten something simple/done something wrong in my original testing OR have an issue in my turbo (some sort of wastegate problem?) OR maybe intercooler, which I doubt (manage to spray the bejesus out of it with soapy water and it seems to be holding fine).
Any help would be appreciated.
Edited by Nates1999