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2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. Started by uber racing,

    Just finished installing my custom built auxiliary fuel tank in the bed of my truck. I didn't like the cost or the size's of most of the units I've seen. Wanted something that would fit under the rails and not take up too much bed space. A buddy of mine own a fab shop and makes some tanks for some Bio guys. What we came up with was a aluminum tank made form .100" sheet. Measures 48"W x 17"H x 12"L. capacity is a reasonable 41 gal. Got the rollover valve from Jegs, and picked up an aluminum vented filler neck and cap assembly from an aircraft supply house I found on-line. We installed two internal baffle plates to control fuel slosh. we also welded on an external tray and…

    • 10 replies
    • 3.9k views
  2. Started by dobienut,

    So i'm almost certain i'm going to hear to good to be true, but anyone have any experience with these mirrors or this company? Looking at the manual tow mirrors for an 02 2500 which are cheaper than the ones for an 01 and under. I thought 97-02 2500 series all fit the same manual tow mirror? Are these mirrors junk? http://www.discountautomirrors.com/catalog/?N=1607+10105+4294962959&Nr=AND%28part:Mirror,brand:Kool%20Vue%29&Ns=price3|0

    • 13 replies
    • 3.6k views
  3. Started by DavidC,

    I just did the tie rods on my 01 2500 4X4. I bought the parts ahead of time, and when iI pulled the old tie rods out of the truck and put them side by side I found they did not match. After some extensive research the parts guy and I determined that the ones on my truck matched up to a '99. nI got all the '99 model tie rods and got back after it. When I got to the tie rod that meets the pitman arm I found that the shaft on it was to small. I took it back and it was for an '01. Finaly it is all back together and now I'm wondering why someone would have changed this. I have looked at both setups and it seems to me the older tie rod setup looks a little heavier/stronger, so…

      • Like
    • 1 reply
    • 1.6k views
  4. Started by arcwelder,

    My pyrometer is located post turbo in the elbow and runs between 500-600 F at 55-60 mph. For those of you that run pre turbo setups what is your normal range?Thanks,Arcwelder

    • 8 replies
    • 2.8k views
  5. Can a fuel source connection be made off the bottom of the fuel filter canister for a fuel pressure gauge? The canister is the plastic top version from the 01. Thanks guys,Arcwelder

      • Like
    • 14 replies
    • 2.8k views
  6. Well gang... I just got the A/C Evaporator and the release tool for the A/C lines. I got the vacuum pump and freon maniold/gauges coimng too. I'm spending some good money so I become a a/C recharge center here in the valley since no one does here. But on with my project as soon as the rest of my tools get here I'll be on the road to starting the project.

      • Like
    • 33 replies
    • 6.9k views
  7. My steering box has a huge amount of play and was looking maybe to get a newer box from the wreckers if they are compatible? Anyone know if Gen 3 or newer are interchangeable? Is a 1500 or 2500 gas Ram the same steering box?Thanks Rick

  8. Started by afgunn,

    I have the manual but it is "woefully inadequate" in its description of how to remove the Cluster Bezel.Where do you pry, which way and what "tool" do you use to "gently pry" around the perimeter?Does the "band" that joins the cluster bezel to the dash come off or stay?Do you pry between the cluster bezel and the "band"?

      • Like
    • 7 replies
    • 2.3k views
  9. I purchase a Freightliner MT45 stepvan 24 valves cummins VP44 its a 12volt 5.9L allison 542/parking (ebay Item number: 190390601081)This truck only run up to 20MPH on ebay I get it for 1500I need the ECM, dashboard harness and transmission for my RV that have same trany but I whant the parking to dont get familiar with the Focker movie.If some body need some parts are welcome to take it, came and enjoy the summer, I ask just if you can non obligatory what you whant only to recover some of my 1500$, I saw other ebay this truck sale about $6k Or/ if someone woul have a vp44 make it work and relist it for $6kWe will have money to donate % moparMAN, I could lost my trany b…

    • 0 replies
    • 1.4k views
  10. Started by Torkyrig,

    replaced my heater core a while back. Now the cruise control light in the dash does not work. The cruise control functions normally, just no light. Anyone know how to address this problem?

    • 5 replies
    • 2.1k views
  11. Started by dobienut,

    Anyone know any places online that sell the little black push in type clips for holding the plastic inner fenders on? Also looking for the plastic clips that hold door panels on. Going to the dealer you get rode for them by paying a few bucks for a couple, i'd like to replace all mine with good ones

      • Like
    • 1 reply
    • 1.4k views
  12. Started by ROAD RAGE,

    What are you guy's running?Mine is straight piped, Looking to making it A little more quiet,would like to cut the noise. But not close to stock. 4'' in 4'' out, looking for something that sounds powerfull,,,What brands/cost/SS or not. Thanks In Advance....

    • 7 replies
    • 2.3k views
  13. Started by rockcrawler69,

    Well my ball joints have finally decided they've had enough. 174,XXX miles I can't complain. I can complain about Dodge's ingenious idea to rivet them in though! So who has done this? Is it a huge PITA or not too bad. Truck is a 2wd dually. I found some moog joints from rockauto.com for $350.00 shipped. Deciding to do it myself or pay for it to be done.

  14. Started by JOHNFAK,

    Do you reckon you could use this NEXT to the existing fuel sender unit rather than replacing it http://www.sunpro.com/product_detail.php?pid=16355 It has gasketts as seals right - so ???

    • 5 replies
    • 1.8k views
  15. Started by uber racing,

    Well my drivers seat was killing my hip due to the foam starting to break down. I did some reading http://www.cumminsforum.com/forum/3rd-gen-non-powertrain/129591-front-seat-foam-3.html on refoaming parts of your seat. I had the typical left bolster sagging. Pulling the cover off was pretty easy. In doing so I also found out why my heated seat isn't working. Broken wire and was burning the seat foam! I removed the foam from the base. and glued some burlap to the bottom to give some support to where the springs were starting to cut the foam. I also re-glued the Left side bolster back to the main cushion since it was starting to separate. I then took some 1" foam and built …

    • 2 replies
    • 1.8k views
  16. Started by Mopar1973Man,

    Ok Gang... I've got a project coming up. I need to change my A/C evaporator out and know I need to pull the dash out... Throw me a bone here guys tell me the secrets of doing this job and any special tools I might need. Because the last thing I want to do is drive 100 miles round trip because I forgot something or have to pull it apart again because I should of done it another way... I knew this day was coming...

      • Like
    • 8 replies
    • 2.7k views
  17. Started by thedsmguy,

    Ok, I have a 98.5 24v 5 speed gvrw of 10,500.00 and a 50' kaufman car hauler trailer, How do I know how much weight I can to with it? I plan on staying below 26000 lbs as its a heck of a lot harder to structure the business with that much weight plus I think its above what the truck can handle (possibly). I just worry that my truck is to small for this work but then again I see people toting cars around all the time in 1 ton dually diesels.. Do I have anything to worry about?Thanks.

      • Like
    • 13 replies
    • 2.9k views
  18. Started by Cummins2001,

    Ok. The 4x4 works sometimes and not other times. The light rarely comes on when in 4x4. To start things off I was out driving in some snow this winter in 4x4(or at least the lever was in 4x4) and I was going up a small hill and all of a sudden the 4x4 quit working. I never heard any grinding or anything. 4x4 hi and 4x4 lo was both the same. I moved the lever from Hi to Lo several time and then It started working. So I figured the linkage was out of adjustment. So next day I adjusted it and it seemed to work although the light was not on. Couple weeks later I ran into some mud and got it stuck. Turns out the 4x4 still was not working right. After moving the lever from hi t…

      • Like
    • 18 replies
    • 4.3k views
  19. Started by Guateman,

    I hear a shop here in Guatemala that afirm they can make the VP44 to work non electronic, and operate in same way the VE pump.I post this to see if somebody have some experience in this field.I will visit this shop next week and guive them a core to see what they do......

      • Like
    • 8 replies
    • 7.1k views
  20. Started by uber racing,

    I'm looking at doing a fog / rear light set up like MM's. Where the heck do you find the 4" rubber buckets without the lights? I can find them with fairly cheep I think ($50 / 6) but don't really want to buy them with lamps I'm not going to use. Any suggestions? Thanks

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