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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by Cummins2001,

    just happened all of a sudden started out taking 2-3 more cranks then usual and now today hot or cold will hardly start.. Ive had air dog raptor on it since 174k miles now its got 220k. Wouldnt think the injection pump would go bad if the pressure has been good for 46k miles any advice would be helpful trying to advoid spending ton on vp

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  2. Started by txnotny,

    Just joined and also jusr bought my 1st desiel, 1999 2500 5.9 with 145k ext cab 2wd, I love the truck but have some questions, I currenty drive it some and on the highway i get 20+ MPG both from the overheard meter and with a manual figuring, It runs strong and as far as i know is all stock expect for thr BHAF i installed, Should i prusue more MPG ofr be happy with wha i have, If i pursue then what is the best next step.Thanks from Texas

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    • 11 replies
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  3. Started by Mopar1973Man,

    Ok gang... I've now got one I need to research and figure out. I've got a random front end popping noise that is hard to reproduce. Like I seem to be able to reproduce it the most getting in the driveway because of a few tight turns I've got to make and you can feel the pop in the floor on the drivers side. I jacked up the front end and looked everything over the best I could and didn't find any damaged parts. Last fall [*]Ball joints [*]Track bar Last summer [*]Wheel bearings Steering is tight and good condition but there is a good pop when it does it. Now the only thing I did find is the driver side fender is torn loose from the body in 2…

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    • 22 replies
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  4. Started by hex0rz,

    I have looked this subject of the HHO system over back a few years ago when it started getting more publicity. At the time, I was still in the gasser world and never gave it thought to a diesel. Now that I'm a convert and drive a diesel, I wonder what benefits there may be using this system with a diesel?I can think of a few things that need to be addressed at the beginning:- Hydrogen embrittlement- Low ignition point of hydrogenNow, as far as pre-detonation goes, this may be addressed by my VP44 and the CR's, but I don't think this is an entirely viable thing with the p7100's.Has anyone ever heard of using HHO on a diesel, or let alone run one?

    • 17 replies
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  5. Started by hex0rz,

    Yeeeep... DAP 75HP Injectors! :hyper:Its raining like a cow pissin' on a flat rock! :ahhh:Stay tuned! I'm gonna post up about the install and let you guys know how it pans out!

    • 52 replies
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  6. Started by Blueox01,

    My truck was running great then all at once stated to miss/loss of power. Pulled into a fuel stop found oil everywhere(gasket on lifter/pushrod cover spewing oil)have determined these were not related. Would 1689 pop up because of ECM being unplugged? Think I have a bad injector,so going to take them into get tested.

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    • 3 replies
    • 1.3k views
  7. Started by DezrtRat,

    I had an issue where my truck wouldn't move when put into gear until it warmed up. Someone here said it was a seal or pump. Well, I had it rebuilt and got a good deal ($850) from an in-law. After a couple of weeks, the problem is back. I usually warm up the engine so it hasn't bothered me especially since it works fine once warm. The question is whether or not it will damage the transmission as long as I warm it up? I'm reluctant to take it back since I got such a good deal.

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    • 4 replies
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  8. Would you just recommend P pumping it? I ask because it seems EPA is putting the clamps on us older truck owners withoutthe mileage killer smog devices. Any thoughtsAre there any other options?

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  9. after a long and arduous battle, my vp44 has been replaced and seems to be running like a top....good fuel pressure and such....but after letting it sit for about a month, I now have to crank it pretty hard to get it to start, almost feels like it has air in the lines however I have torqued, checked and re-re-double-quadruple-checked all the lines and they are all holding fuel....?? my second question, just after I replaced my vp the first time with a used pump, that failed shortly there after, my 47re started having issues shifting out of first!! I thought it may have been a clog in the valve body, it sat for a while, but a good ****** of the valve body with brake clean …

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    • 20 replies
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  10. Started by porter,

    When replacing the apps on a 2002 once installed does the apps need to be adjusted?Thanks in advance for your help!

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    • 6 replies
    • 1.7k views
  11. Started by Cummins2001,

    Ok ive go this new industrial injection turbo silver bullet 66.. I got edge juice hot unlock and ddp 250 hp injectors.. Now wastegate it set at 50 psi. When im towing in 5th gear turbo cuts out sounds like it when you got it spooled high and just let off throttle real quick makes that bark noise. Well it does this while im towing for no reason im trying to pull a hill and it hit bout 25-30psi and it keeps cutting out makes it imposible to pull... Now it only does it in 5th under a big load i can drop to 4th get rpms up to 2500 and it still sceems to cut out a little not as bad as 5th but i can actually get to 40psi in 4th.. Now is this a turbo problem or a fuel problem I…

    • 19 replies
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  12. Started by walsey,

    Just got done installing my Airdog 100. Like it so far, 18 psi at idle and 15 wot. Time to save up and then on to the next mod.

    • 1 reply
    • 1.1k views
  13. Started by bh115577,

    I will be installing the new AD 100 soon and was wondering what everyone else does with the stock filter housing? I thought I read that some have removed it but now I can't find the info again. I plan on running the 1/2" line right to the VP with a tee for the pressure gauge unless there is a better way to do it.

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    • 19 replies
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  14. Started by hex0rz,

    Okay, so I got geared up with some extra tools to do my injectors. Got an evercraft crofoot set from napa for $11! They looks like some good tools. Then I got myself a 1/2" to 3/8"s adapter for my torque wrench. I did get an inch pound torque wrench, but it was useless to have. It went from 120in/lbs to 960in/lbs. My 1/2" goes from 10ft/lbs to 150ft/lbs. Since the crossover tubes and lines hooking to it are 28ft/lbs, can I get away with doing 10ft/lbs on the injector clamp bolt? Or maybe just set it at 10ft/lbs and then stop a little before it clicks? Now, I still need to get o-rings for the crossover tubes, but I was wondering what you guys suggest. I know I ha…

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  15. Started by shanebob,

    so acouple years ago i was traveling back from a wild weekend in riggins and hit a rock with my rear end. checked everything out underneath and it all looked ok till the next morning. there was a substantial puddle underneath. i replaced seal after seal where the driveline hooks up and to this day it continues to leak. so the question is, is there anyway i could have tweaked the rearend enough to make that seal keep blowing out and is there anyway to find out or measure if it did move?? any help thanks

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  16. Started by lcmartin,

    So my pressures are 16-17 idle, 13-14 wot, works great while im on the road but when the truck sits it loses all fuel pressure.every time i before i start it, the fp gauge usually reads 0, 1, or 2 but it starts fine and the fp jumps right back up. bumping the key will get 17 psi for those 25 seconds, then it'll drop back to 0. should i be checking something out or am i worrying over nothin

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    • 3 replies
    • 1.2k views
  17. Started by Cummins2001,

    Well to start my story couple days ago I did a 2nd gear launch must of ran to many psi boost and floated a valve on intake number one.. After pulling valve cover lookin for a bent push rod or bent valve found out it just pulled the rocker bolt right out of the head.. We inspected it and found out there were quite a few more threads left just needed a longer bolt so that fixed my valve problem but I notice 2 days later a slight ticking noise sounds like it coming from same area.. Now im led to think maby I got a lifter going out but thought id ask here see what you guys think.. Should of put the 110lb valve springs in long time ago now I am kickin myself.. Any help would b…

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  18. Started by JJK98CTD,

    Hello all, I believe I have a bad connector ring O-ring on injector #1. I can see it weeping. I loosened the fuel line and tried to see if seated correctly, that looked to be good. That is why I'm suspecting the bad o-ring. Seems like a easy fix. Do I really need that tool from Snap-on to pull tube out? Also if anybody has part number for them, from Cummins or the dealership. I would appreciate the info.Thanks,John

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    • 12 replies
    • 2.1k views
  19. Started by Pondsy,

    Hey boys and girls - nothing important but could use some opinions. My truck came with stacks which I have replaced with simple 4" kit.Now I want to sell the stacks but don't know what to ask for $$. It is not a typical stack kit with Y pipe. Previous owner made his own piping for in the bed and attached the stacks to it. The homemade piece has a pipe that goes down through the bed like a typical kit. Pics of stacks are attached.The buyer will have to purchase piping from the downpipe to the pipe coming out of the bed, but I'm including in the sale, the diamond plate protection set up including all rails and hardware to attach.I was going to ask $350 for it all (most …

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  20. Started by nkruse,

    Hey guys! I was just throwing this out there for anyone to make a comment on their preference.I have been looking at replacing both batteries and am thinking between interstate and optima. They are both 30 month free replacement batteries. Optima seems cool because of regular battery with abit of deep cycle so you can use it without engine and not have to worry about jump starting or trickle charging. Interstate I have heard is good also but where I work we have had issues with them from time to time. Let me know what you guys think!Thanks!

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    • 12 replies
    • 1.6k views