Jump to content

2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. my truck is throwing 4 different codes 1693 1689 0382 0380 and well the vp44 has around 420k miles on it so im thinking that its the pump but i figure i will get some insight first... i was just driving to work like normal and the thing i could feel was losing power and by the time it was ready to get off the hwy turbo was full blast and fuel to the floor and would only do 75 barely and i made it about another 3 miles and it almost shut down and threw those 4 codes and now she is just setting in the driveway....

    • 9 replies
    • 3.4k views
  2. My mileage is normally ~16 all around hwy & some city. Yesterday @ 70mph on the interstate the overhead said 16.4. Overhead on my truck is usually close to hand calculated. Regardless. I want more. I have a new SO MWFI VP.Let's start with making sure we're up to spec then mod. What get out of adjustment or wears & reduces mileage? Will start by checking:adjusting valves, cleaning IAT & MAP sensors

    • 17 replies
    • 2.6k views
  3. O.K I replaced V.P 2-months ago, after this the engine idled up & down spuraticaly. then i noticed it would try to die sometimes when shifting to drive or reverse.. Yesterday i changed out the VP again & problem is still the same and still there... last nite after idleing for 1/2 hour the RPM'S would roll up 2-300rpm at a time this is worse than before:banghead: Is this ECM??? PLESE HELP!! Richie

      • Like
    • 24 replies
    • 18.3k views
  4. Started by volkswagon,

    I wasn't sure where to post this but I'll do it here. I had a guy tell me that a turbo charged engine will make more horse power with a muffler than with a straight pipe because a turbo works on back pressure. Is that true? I always thought it was volumn of air flowing thru it so therefore a freer flowing exhaust system would make more power. Can anybody clear this up?

  5. Just bought my truck in May, 2002 3500 quad cab, it's the first diesel I've owned, so I'm on a definite learning curve here. Truck runs great, starts right up every time, pulls the 27.5 ft 5th wheel no problem. But here lately in the afternoon when I get off work and crank her up to go home, she'll idle out of the parking lot and when I get to the street and hit the throttle...... nothing happens and she just slowly creeps into the roadway. This will last for a couple of minutes and then all the sudden she'll take off and run great all the way home. I read some earlier posts on how to read the codes and so I read them this evening, here is what I got: P0500, P0460, P1693,…

      • Like
    • 19 replies
    • 5.3k views
  6. Started by WARDEN,

    new to site and diesels. i have a 99 2500 4x4 , ctd with an edge ez. the truck has never died but will not start. lift pump shows 14 lb at hwy speed. chk engine lite came on but goes off every time i re-start it.auto zone check shows no codes. from other fourms it appears i could have a bad crank shaft pos. sensor. i have bleed the fuel lines and get plenty of flow but i do not know at what pressure. any help or suggestions would be appreciatted. thanks in advance

    • 9 replies
    • 1.6k views
  7. Started by JOHNFAK,

    Hey guysok - here is my tranny cooler setup. Brief as possible with pics. Thanks to jim (SASQUACH).Built frame with screws/bolts and square metal tubing lowes.Purchased metal mesh from lowes also and cut to match inside of frame. Allow air in - no rocks.Drilled Angle Iron into frame with tapping screws.Used threaded metal with lock nuts in cross member so I could adjust and lock height of frame (and for removal if I need later).Attached Cooler Frame to Angle iron bolted on truck frame and threaded metal on crossmember skid plate.Cut COLD (INLET) lnlet line at front of truck directly out of OE cooler.Ran 1/2" tranny rubber hose to cooler now bolted in frame behind transfer…

      • Like
    • 31 replies
    • 4.8k views
  8. Started by dobienut,

    A few weeks ago, actually the day after that I had my flash done for high idle , I was going to town and experienced dead pedal for about 10 seconds and it threw a P0237 MAP Sensor Voltage Too Low code and tripped the engine light. This morning on my way to town I once again got hit twice with it lasting about the same amount of time, maybe a bit longer the second time. All three times were into a hill and I want to note that all times this happened was on a relatively cold engine.This morning it never tripped the engine light and I checked and I have no codes at all. First time I thought maybe it was map sensor just from where I had unhooked my programmer for getttin…

    • 3 replies
    • 1.6k views
  9. ok - don't laugh How do you tell a battery really requires changing and won't hold a charge anymore. To be honest - I don't know Along with my stalling issue - my starting seems to be harder - and it seems like a battery. I added 2 stroke (for general reasons) and drove for like 20 miles to let the alternator charge her up. Got back ..... and turned engine off with lights still on. Saw the voltage needle drop pretty quick from 14V to around 10V. The battery says 10/07 .......... no other indicators If I need a battery - how to tell if 1 or 2 ? - and any recommendations on where what to buy ? --- Update to the previous post... Foun…

      • Like
    • 19 replies
    • 3.5k views
  10. Started by jlwelding,

    Anybody know how many hours are charged for compression test. I am thinking if it to high might buy my own gauge and do it my self, course I have no idea what one even looks like.

    • 15 replies
    • 4.7k views
  11. Started by Duwammer,

    On my 2002 dodge diesel while swapping out my power steering fluid to synthetic today I noticed that 4 of the 7 blades on my fan clutch were cracked. Then while checking that out I noticed that the whole unit has some wobble to it where the belt goes around it. The clutch part has resistance when turning the fan either way so I'm thinking that may not be bad, but the rest of it has me concerned. So I'm wondering do you just replace the blades and I'm guessing a bearing on the pulley part that the belt goes around or do you buy the whole thing as a complete unit. Thanks Dwayne

    • 3 replies
    • 3.2k views
  12. Started by randy4140,

    Hey all, I have a 2000 CTD 2WD.I returned from a canoeing trip yesterday with no issues thru the trip at all, turned around in my drive and tried to back up to the garage and the truck wouldn't back up....The trans was like stuck in drive. I put it in Neutral and it still crept forward. Put it in reverse and it backed up like the brakes were on.... any ideas?How do I know if the trans is a 46RH or a 47RH.Could it be possible for the TC lockup to be stuck on? just an idea.I drained the pan and pulled it, initial inspection shows no visible issues, some debris on the magnet, no shavings ectThe VIN # is IB7KC2363YJI78907 If that helps to I D the trans

  13. Started by ISX,

    Look at this crap. No wonder the VP melts down. Diesel has no heat transfer at all. Maybe with some extreme temperature differences it would take some of the heat, but if it hardly changes at 1/16" over an ice cube then really, it is completely worthless. It wouldn't even melt the ice, the water on the bottom was because the diesel wouldn't transfer any heat into the ice. I know it works on the engine like the bottom of the pistons but there is a big temperature difference. I don't think the VP is getting to 1000F so I doubt the diesel is going to be taking much heat away from it.

      • Like
    • 14 replies
    • 2.5k views
  14. ok - don't think I have seen this one before that I remember. Got my truck back few weeks back with new RV275's and some valve/head work.All good except when I start off in morning it stalls the engine. Basically I start 1st time everytime with 16-17psi. Then I sit for 30 secs @800 rpm and as soon as I engaged 'D' or 'R' (depending on how parked) ... the rpms drop around 400 and the engine stalls. Once the enine is warmed up and running ...... all ok .......... any ideas ???

      • Like
    • 40 replies
    • 6.7k views
  15. Injector pop pressure and it's possible affect on mileage is a subject I have not seen discussed on the forum.Does the pop pressure of the injectors affect the atomization of the fuel enough to have a noticeable effect on fuel mileage?I suspect that it does.I'm on the third set of injectors in my truck trying to get a good balance between towing power and economy.I also realize that today's fuel is not as good as the fuel a few years ago.On the stock injectors in 2004 I was getting great mileage. Then I got a set of +80 injectors using the stock ones as exchange. Mileage went way down hill. I have since put in RV275 injectors and gained some of the mileage back but it sti…

      • Like
    • 14 replies
    • 6.6k views
  16. Started by rburks,

    I have been trying to get a hold of him myself for at least 3-months,..Left e-mails, voicmails, PM...no responce... I bought one of the "TUNNELRAM" Intakes with intake elbo/horn...IT WAS SUPPOST TO BE A MATCHED SET FOR 2002 2nd GEN...but the INTAKE ELBO/HORN does not fit; not even close...I new it would not fit when i opened up the box so I tried to call him..left Voicemail...the email...sent the Guy that made it a PM and he replied back that it should work and told me to call "JKIDD" for any other problems... ...THATS WHAT I TRIED TO DO IN THE FIRST PLACE!!! Besides this was his {TURBOLOVVER'S}product...his fu%$%^ up. He shipped the pair Directly to me! total…

    • 9 replies
    • 1.9k views
  17. Started by guesswho512,

    i changed the fuel filter in the canister the other day. after draining the can most of the way down i noticed a gold blob sitting at the bottom(separated). after thinking about it, i shoulda touched it. i just took a photo and poured it out.i don't run fuel additives. the only additive i have ran since the last filter change is TC-W3, but quit using it as i have been using 5% bio. when i saw it, it made me think of frying oil.has anyone else ever seen this?

  18. Started by elshadow001,

    I'm looking for opinions!When I head to the last section of road to my house there is about a mile of slightly down hill road.So I have been down shifting my truck into lower gears and letting it slow down graduallyMy thinking -- even though I have no jake brakes or the such. My thinking is that the down shifting will allow time for the turbo to cool down and prevent bearing damage from the left over heat that has been built up.Any opinions on that?

  19. Started by volkswagon,

    I tried using my cruise control on my way home from work tonight and it set a about 90 km/h. Nothing faster but I could use the accel button to speed it up. Played with it some more and then it wouldn't do anything. The odometer readout showed that it would turn on and off. In the morning I was pulling a trailer so I didn't try it then so I can't remember when the last time I used it. Any ideas?

  20. I rebuilt by '01 24 valve truck and ran fine for a day. After driving about 5 miles to the store it started leaking on the passenger side at the oil cooler. Is there a particular trick to putting those on? Also another possibility is the AC bracket. When I put that on I didn't realize a gasket went in the block. I got that gasket and ordered the oil cooler gaskets to put in tomorrow. I'd appreciate any advice or insight on that.