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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Guest DWS
    Started by Guest DWS,

    Can someone explain? Thanks

    • 8 replies
    • 2.3k views
  2. Started by Purplppleter,

    hey all, got an 02 dodge ram 2500 that the only way i can get to fire up is to break #1 and 3 injector lines loose. The truck will then crank, run about 10-15 sec and die.. Lil history, truck died while driving it , the pick up pump was replaced(not by me) and brought to me with the problem it has now.. I checked voltage at the pump and have 12 volts, checked it as the truck dies and no voltage loss.. Checked the fuel pressure at the injector pump. Fuel pressure is 12 psi and also does not drop as the truck starts to die.. Found code p0216, found your vp44 trouble shooting articlefollowed it to the wire jump and by it the injector pump was bad.. replace pump, truck still …

    • 16 replies
    • 23.7k views
  3. Started by CaptainEric,

    I have a 1999 2500 24 valve.. Approx a year and a half ago I replaced the injection pump with a remaned one from thoroughbred diesel and a fass ddrp lift pump. About 3 weeks ago I fired up my truck after it was sitting for about 2 hours. I drove about a block and it started spitting and sputtering. I opened my water valve on the filter housing and air came out then fuel. It fired up and ran fine after that and was back to normal for a day or two. It then did the same thing again and I again opened the valve and air came out, it then fired up and ran fine. Now it's happening every time I go to drive it. There are no codes and my life pump pressure is superb at 15 idling an…

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    • 26 replies
    • 20.9k views
  4. Started by 24v6spd,

    I recently replaced my ECM with a Cummins Re-Con unit. the truck runs fine and it seems the problems are cured by the cruise control light is on. Is this something that would be cured by having the unit programmed to the vehicle at the Chrysler dealer?

    • 2 replies
    • 1.2k views
  5. Started by joecool911,

    Anyone using a smart lock on their automatic transmissions?I do a fair amount of off roading for hunting and camping. I've got an awesome torque converter, but if it won't stay locked up you get very little engine braking. I am wondering, since an exhaust brake pretty much needs a smart lock, why not add a smart lock as a partial solution towards a complete exhaust brake system? Do you see any issues to doing this? Is it hard on the transmission. My Trans is stock. How do these smart locks work in combination to an upgraded valve body?

  6. Started by texsasdiesel,

    Story goes, I parked the truck, pulled the motor to build up a little bit and when the truck was parked everything ran and worked fine. Truck is a 2002 p-pumped 24v, 4x4, six speed. I finally got to put the motor back in, was out about a year d/t a deployment. turn the key and nothing, no cranking or click or anything. Swapped all the relays out to determine if it was the starter relay, still nothing. I ran a jumper wire from the where the relay would create a hot terminal with the "start" position and the truck fires over and runs fine. I'm obviously getting power from the ignition switch to the relay and the junction block, etc. I'm assuming that the "no bus" con…

    • 0 replies
    • 1.7k views
  7. Started by ram350002,

    Does anyone still make a tapped fuel filter cap for the 2000 - 2002 style fuel filter assemblies. I checked GENO's and he doesn't carry them any more apparently, and a Google search didn't turn up anything. Just looking for an easy way to bleed air out of the system after filter changes since this is the highest point in the system. Thx

    • 20 replies
    • 3.6k views
  8. Well I yanked my RV275's back out. They started to misfire at idle again. Looking them over and the nozzle where only lightly sooty and the nozzle holes were very visible even to the naked eye. So I already talked to a shop in Lewiston, Idaho about retuning hem back to pop pressure. Like I told him I found injector with a wore shim and I'm pretty sure this injector is my problem. So I'll report back what I find out when I get them bench tested.

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    • 109 replies
    • 14.6k views
  9. Started by Mopar1973Man,

    Well as I was crawling under the truck I noticed the straight pipe was looking rather rotten and full of small holes. So I now replaced it with a fresh piece of pipe and no longer have to worry about that. What was amazing is the clamp came off good and was totally re-usable. I didn't break them or gall up the threads. I chased he threads with a nut and anti-seized them again and back on the pipe they went. 11 year old clamps and still going.

      • Like
    • 6 replies
    • 1.3k views
  10. Started by Utah Dually,

    Finally got all my gauges installed. What is the acceptable range for the Pyro? It is an ISSPRO? I will be towing this weekend and just wanted to get an idea of what to expect.

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    • 24 replies
    • 3.2k views
  11. Started by slim jim,

    The problem I'm having is with the cruise ,on and I come to a hill it holds speed but coming down it will gain not correct . So I push the coast button and will not slow down I've also tried it on the flat and coast will not work .The accel botton and cancel does work . I'm think coast button is bad or the cruise servo? I have change the vaccum lines and I have no leaks thanks jim 1999 dodge ram 2500 quad cab 2wd 5.9 cummins stock 5 speed

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    • 4 replies
    • 1.1k views
  12. Started by chelan41,

    i will be installing my first lift pump friday ,it on a used 2002 2500 4x4 dodge(duh) 59k miles .anyone have any advice on items not covered in the instructions ? my stock pump has 11 psi at idle and since i have seen all the horror stories in the forums i decided to fork out some cash and do it. is the line from the pump to the fuel filter larger than stock , if so should the line from the filter to the vp44 be increased also ? thanks for any advice

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    • 8 replies
    • 2.6k views
  13. Started by els1958,

    Saw something unusual today. My temps are varying much more than normal. Usually temps stay between 190 and 195. Today, 181 - 200. The thermostat is only 3 months old. All temps are per my scan gauge. What's up with this?Thx,Eric

    • 17 replies
    • 2k views
  14. Started by Buzzinhalfdozen,

    Is anyone using a front axle disconnect that gets rid of the vacuum actuator like the kit from 4x4 posi-lock? Just looking for some feedback before I buy. Thanks

  15. Started by 2500ctd,

    Ok found out my truck is actually having a hard time starting with fuel pressure showing on the gauge. Never had this issue before and dont know how long its been going on.I have remote start and almost always use it. Until my truck gets to slightly under 1/4 tank. I have a bad cut DS so at times under 1/4 tank it will start then stall or not start till I prime the fuel system with the key bump trick. Well last 1/4 tank I remote started it watching the gauge. Started up as normal but seemed to take a bit longer to get FP up. Ok I says. No more remote starts till fill up. Next day I prime the fuel system first, it cranks a couple seconds then starts. Let it idle a bit …

    • 9 replies
    • 1.6k views
  16. Started by Lone Watie,

    How can I tell the gear ratio on my axles? Just curious is all.

    • 8 replies
    • 1.5k views
  17. Started by Eforbes,

    Just a quick question guys, can the valves be too tight, or tighten up over time?.I went to chck my lash and went through in order, didnt find any loose, but all were on the tight side, the feeler gauge barely fit. I expected to find loose ones after 170k.Thanks for any input.

      • Like
    • 10 replies
    • 1.9k views
  18. Started by rancherman,

    We all know what our engine's blow-by looks like when it's warm/up to temp... minature vapor cloud/stream depending on the severity...How about when my son was cranking for about 10 seconds and I was bleeding off the HP lines? Just clear air.Same when allowed to start the other day.... about a minutes worth... just clean clear air. I had to check twice with my thumb to confirm there was air movement.... I could stop the air easy coming out the pipe, and in about 5 seconds, I could finally feel a little pressure under my thumb. There was a slight 'poof' when I let go but no steam or vapor.Safe to assume this is vacuum…

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    • 3 replies
    • 1.6k views
  19. Started by Cowboy,

    OK a few day ago this happend and I wanted to know your guys thoughts and maybe what you think the problem could be.The truck, '99 3500 4x4 5spd CTD.OK it was about 50* outside, I started the truck, it started like normal, didn't let it warm up or anything. drove about 500 feet and shut it off for about 20 minutes. Tried to start it and it would only crank, didn't try to fire or anything. First I checked all the fuses, under the hood and in the cab, nothing. I then tried taking out the power puck thing, that splices in the plug that goes to the back of the Injector pump. I took it out and still nothing, put it back how it was and nothing. I then went inside and check…

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    • 7 replies
    • 1.8k views
  20. Finally got the vp44 plumbed, primed, bled, and wired. As my son was cranking the engine to bleed the hp lines, I got this psssh, psssh, pssssh noise.... Now, I'll let you know what isn't done yet on this 'several fixes at once' Intake is still open to the world. Air horn is not there, along with any form of intake pipe or turbo. Radiator is not in, steering gear is not in, Lines are dangling from the pump. I did allow the engine to 'fire' for a couple seconds after tightening the hp lines....just to confirm my 'new' pump is a runner... and that part is good. Back to the weird noise: I would swear the noise is coming out the …

    • 11 replies
    • 1.4k views