Jump to content

2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Last night i install a fuel psi sending unit in my vp44 at the check valve, i remove it from the vp and installed a banjo bolt then the psi snubber, then the sending unit. When i went to start it, i bleed air at sending unit to get it to start, then back up parked until the morning to finish the inside stuff then. Once i was finish it would not start. bleed again, but did'nt get any fuel. remove banjo at back of filter and i did the crank-no-start thing for the pump to start and it was but nothing coming out of the banjo at all. Was on a slope driveway and I had 1/4 tank of fuel, went and got 5 more gallons, still nothing. I then went and fired up the air compressor to pu…

      • Like
    • 32 replies
    • 6.5k views
  2. Anyone tried this in their truck, added to the fuel that is? I had an extra quart the other day so I dumped it in when I filled up so it would be right at 128:1. I got .5 to .8 mpg more than I ever have before! Anyone got any thoughts or explanations? There was no 2-cycle in the tank at all, not even a trace! As I understand it, ATF+4 is fully synthetic.

      • Like
    • 16 replies
    • 6.2k views
  3. have been noticing a drop in power and loud engine noise from the drivers side under heavy acceleration for a month or more and started digging on the weekend. I found my boot coming off the intercooler on the drivers side has about a 3 inch slit in it caused by the inner fender. Could'nt see it until i started pushing on the boot because of the road dirt build up on it.Now just to figure out where i'm going to buy a boot

      • Like
    • 9 replies
    • 2.2k views
  4. Hey guys Ok - onto next part of the equation. The TC and VB are ordered - and should be here in a around 1 week. Thought I would ask for advice on dropping and reinstalling the tranny as well as the TC/VB replacement. Any thoughts or guidelines from experience. ?? I have heard the TC and the cross members can be a pain ...................... Any special tools or techniques help ? Things to watch out for ? thanks John ---------- Post added at 06:39 AM ---------- Previous post was at 06:38 AM ---------- Oh - and yes- I am getting some help also hahahaha - thought I would beat W+F telling me to do so *joke*

      • Like
    • 83 replies
    • 19.4k views
  5. Started by jlwelding,

    Sorry it's so long, and it dose not start getting bad till the end. If you can see the tack you will see it surging up and down. http://jlweldingtx.com/JoesTruck/truck.html

    • 6 replies
    • 1.6k views
  6. I have 150,000mile 1999 24 valve. I purchased in december and first thing i checked was lift pump, it was bad 0psi. I didn't know any better so I went to auto parts store and purchased a factory replacement one shaped different but worked. Now today was first time to put fuel and boost on truck and it shows 17-18 at idle and with cruising 2-3psi boost I am getting 15psi fuel. I laid into it in third gear and made 16psi boost and my fuel pressure went to about 8psi and jumped up as soon as i let off. Is this what everyone else is seeing? How about boost is 16psi top of third unloaded about all stock will do? Thanks guys. CD

    • 21 replies
    • 3.4k views
  7. Started by cmns2500,

    so i went to the pawn shop earlier to sell some tool boxes, and i noticed my truck took a fraction of a second too long to crank...i thought no big deal...and then goin there(it's only a mile from my house) i felt what i thought may be the dreaded dead pedal...but in my case it was that it went back to idle with my foot on it....so anyway i ignored it.... i then left the pawn shop(with my toolboxes still) and drove at the most 2 miles and all of a sudden it starts missing and dies on me....i had to get pulled to a friend's house by a 6.7 too... so anyway...before the questions arise, i'm running an air tex stock replacement fuel pump, which works...but admitedly no fuel p…

    • 13 replies
    • 2.1k views
  8. I was thinking today why mess around with the junky 47rh auto trans if I could maby swap it out with an allison? I think fordcummins.com sells adapter for the cummins to mount up to an allison when you swap a psd with a cummins. I might be able to get my hands on an allison for pretty good price. Is this worth the trouble? Would I have to beef up the allison also to run BIG hp? I know my stock auto trans will not hold up to the power I am wanting to get. So I can either beef up the dodge trans or if I dont need to beef up the allison I could go with that. Any suggestion??? Just thought I would search around. Thanks

      • Like
    • 16 replies
    • 3.2k views
  9. Started by yank88,

    I want to personlly thank Dually and Michael for the help and pictures ,when I replied about the APPS installation, got it today installed and took it for a test ride and noticed the differance,quess the old sensor was on its way out,,,, again Thanks

    • 0 replies
    • 1.2k views
  10. I am hooking up boost gauge today and couldn't find steel so I got 3/4'' to 1/2 and then 1/2 to 1/8th to hook up my boost line to gauge. I was hoping some of you would say you have done this with no problems but if you think its going be a problem please let me know. Thanks in advance. CD

    • 3 replies
    • 1.4k views
  11. I had a friend awhile back that didn't purchase anything just tapped into somthing and his gauges dim with factory lighting in his 97 truck. Mine is 99 but figure its same. I can't get ahold of him and ready to hook it up today. Thanks

    • 3 replies
    • 1.5k views
  12. Buddy of mine has 1999 dodge truck, 5 speed 4x4. He replaced the vp44 & installed new injectors, the vp44 had failed, had that 16xx code, can't recall the exact code. The truck is hard starting, if it starts at all, if it does it idle's smooth but blows thick amounts of white smoke (i'm assuming lots of unburned diesel fuel) and the pedal is dead. White smoke does not go away.Several things I thought of vp44 installed wrong (timing key), injectors and/or connectors torqued wrong, over flow valve ???? I'm grasping at straws here, any suggestions appreciated.Thanks in advance.

    • 8 replies
    • 6.1k views
  13. I got it used off line and guy said he was upgrading to a 3 pod. well I got ready to trial fit it and the speaker is not in correct place and this is one that fits over the factory one you drill holes etc to mount it on top of. errrrrghhhhhhh! Man this makes me mad what year would this have fit on its same demensions as factory as far as lenth width just speaker hole different spot so this makes it impossible to mount on factory one! Any options? Thanks CD

  14. I can see a few fittings but don't want to remove one if its a coolant passage or somthing. Thanks guys this website rocks. Chris

  15. Started by JOHNFAK,

    okserious Q as I live in a trailer RV parkWhere can I dispose of OIL and ATF fluid ?? Does anyone take it for free - or for $$ ?? I don't want to ship it to Michael or ISX for 'oil wrestling' ......... too $$ and its not pretty :moon:thx

    • 6 replies
    • 1.8k views
  16. Started by yank88,

    going to replace apps, now I see that a screw needs to be turned to take out the slackdoes any one have a picture of this screw, in the front I presume, thanks

      • Like
    • 26 replies
    • 5.3k views
  17. Started by rburks,

    Yestarday, I pulled the boot of the CAC Tube and found "OIL" in the boot next to the CAC inlet. OEM turbo ex-change cost close to the price of new Aftermarket turbo. have narrowed it down to 3 choices, Switzer S300G, BD Super B kit or ATS Auroa 3000 kit. BD & ATS come's complete with downpipe and everything needed & is represented to be a "direct replacment fit", I am leaning toward ATS because of the 3yr. 150,000mile Warranty.. WHAT DO YOU GUY'S THINK WOULD BE THE BETTER CHOICE BASED ON MY MOD'S LISTED BELOW??? AN ONE RUNNING ONE OF THESE???

      • Like
    • 7 replies
    • 1.8k views
  18. Started by Cummins2001,

    I am looking into beefing up my auto transmission. Anyone have any suggestions on a strong trans to hold up to moderate HP upgrades(120hp max). I dont think my stock can withstand a hole lot of extra horse. Any Idea's??? Thanks

  19. Started by guesswho512,

    American Petroleum Institute (API) oil selection guide. http://forum.mopar1973man.com/downloads.php?do=file&id=78

    • 3 replies
    • 2.4k views
  20. Started by guesswho512,

    check out turbo diesel register's oil analysis of 21 different oils! http://forum.mopar1973man.com/downloads.php?do=file&id=77 what are your opinions? by the way....when i bought truck at 122k it was on rotella. switch to wally world, and now running the valvoline with the C