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2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. Started by NWMontanaMan,

    It's been cold at night here lately so I've been plugging in the block heater. This last week it was quite a bit colder (single digits) and the truck has become significantly harder to start. I tested the extension cord (plugged in a drill) and it's fine. What sort of resistance should I look for on the heater? Does it just have a hard time keeping up when it gets that cold or could it have failed? Before, the valve cover would be noticeably warm when the heater was plugged in, now it's not.

      • Like
    • 19 replies
    • 6.5k views
  2. Started by JAG1,

    How did you guys deal with the loss of gloss from the weather? Anyone do something creative about this problem?

      • Like
    • 14 replies
    • 2.4k views
  3. Started by jlwelding,

    Can somebody post the link to pulling the heater core? I have searched and it wont come up, I searched heater core everyway it can be spelled and nothing. What the :banghead:

      • Like
    • 2 replies
    • 1.3k views
  4. Started by rdsutton,

    Happy new year all,would like to know all about any who have retro fitted 12v 2nd gen. 3500 with rear disc brakes? All pics greatly app. Would a set of rear rotors from a 01,02 truck work? I know its more than pulling my rear drums and putting rear discs on. I have did the rear Chevy break cyl. Up grade, a little better on stops. Thanks all.

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    • 7 replies
    • 6.2k views
  5. Started by sargencolo,

    Hello to all. I have been studying the thread about wiring driving/fog lamps but have not found the precise answers to my query.(http://forum.mopar1973man.com/threads/6783-Fog-light-wiring?p=64203#post64203) I understand that the wiring diagram is the way to go if you would like to add an additional switch, but on my 00 2500 CTD, I have the factory switch, less the factory bumper or lights, and also after checking out a truck on a local lot, the factory wiring harness. I had fog lamps that were not hooked up when I purchased the truck, but they were broken, not wired and non-operable. I bought some enexpensive lights, and started wiring per instructions. I have two wire l…

  6. Started by flagmanruss,

    Backing out of Dear Daughter's over Christmas... noticed lack of back up lights. (Driver's side out, passenger's came on... though it was still pretty dark backing out of her driveway.) I have a whole bin of bulbs... nope, not the right type. Off to the store I go. I buy # 3156... thinking single function backup lamps would be single filament. The lamps that came out are dual filament # 3157s. Well, I'd grabbed some spare # 3157s at the store, off the next peg, so I stuck them in... but I'm still scratching my head... Are these normally # 3157s or # 3156s? I'm trying to test the removed bulbs... look good... but it's like trying to hang onto a greased eel. …

  7. Started by rancherman,

    The '00 did it again this week, no powersteering or brakes. (below ~1500 engine rpm). This is the 3rd time it's done it since FiL bought it 10 years ago. Dealer bent him over both times..... I guess it's my turn!It's got the typical seep at the steering gear, and takes about a quart a year to keep it topped off.. I do have the seal kit onhand.Before I attack this problem, is there anything to check before swapping out the pump? It doesn't sing or whine... and yes, it's full of fluid. Is there a inline filter somewhere to check?The last one was replaced because it doing the same thing, AND it was putting a ton of air in t…

  8. Started by Lone Watie,

    Looking for some battery recommendations for my 1999. I tried the search but didn't reveal too much, or I'm too obtuse to find them. I know I've seen some suggestions before, so any help greatly appreciated. Thanks.

  9. Started by SNKEBIT,

    I have a 99 2500 ram and I am looking for the folding towing mirrors. Anybody have any not using?:cool:TIA

    • 4 replies
    • 1.3k views
  10. Started by Cummin Dodge,

    I found the ball joints on my truck were loose so I am going to replace them with MOOG stuff this weekend and I was thinking about investing in a decent ball joint press. Has anybody out there used one, if so what brand were you happy with? Is there any tricks that you have learned after changing yours?

  11. Started by kerley,

    Yesterday afternoon I read every post about Cruise Control on this forum. There was only one personHEAVY DUTY aka Delano Watts, that had the same problem as I have. There was never a conclusion or remedy to solve his problem, his thread just went dead. I am telling this story so everyone knows that I honestly tried to solve this by myself using information supplied by members. With this said I will submit my problem and hope to find a remedy.My cruise control has never worked sence I have owned this truck. When I press the CC button on the steering wheel the green lite, lites up as It should. The vacuum required to operate the HVAC heater/defroster works as It should. I h…

      • Like
    • 6 replies
    • 3.6k views
  12. Started by JAG1,

    Anyone know if it's just the screws that leak? I changed out all the little plastic washers under the screw heads using neoprene washers from pole barn metal screws. Seems to gasket pretty well but, wondering if the leak comes from the lens base instead. I was afraid to pull them up since they are stuck on. Might tear the gasket underneath. Tell me where the leak comes from :ashamed:TIA.

      • Like
    • 21 replies
    • 6.2k views
  13. So I got a call from my buddy who is doing all the frame and body work on my truck. He called me yesterday and told me that for some reason my truck doesn't have any power steering. In the accident I snapped the shaft off at the pitman arm so the box is brand new. The power steering pump/ vaccum pump is still original. My friend said he thinks I may have damaged the pump in the accident or the vaccum pump. He said he put fluid in the truck but its not moving any of it through the lines.any ideas as to what this could be? I ordered a new power steering pump and I was looking around for a vaccum pump but never found one. I see a lot of people selling rebuild kits. Is this a…

  14. Started by Rogan,

    So, my driver's side headlight is ok. well, as good as expected from the non-sport housings.. My passenger's side headlight, however, is PERFECT... ... for coon hunting, or anything else that is NOT on the road in front of you. It shines light everywhere but on the street.. It's not a dull lens, it's not out of alignment (per little headlight aligner dooka-ma-hitchie at the service joint.. It just refracts light, completely oblivious to anything resembling 'focused'. I'm gonna go out on a limb, and try swapping bulbs left/right to see if that does anything (doubtful) but it totally sucks to drive in the dark hours.. I'll try to get a pict…

      • Like
    • 25 replies
    • 4.2k views
  15. Started by dodgethis91cmns,

    So recently I had an incident in my truck during hurricane sandy.....and need less to say I hurt my truck:cry:. And now I'm in the rebuilding process and have run into some issues. Basically my steering knuckle is bad. I was searching around and one of my buddy's has a parts truck that is the same as mine, ( 2wd standard cab 2500) but its a gasser. Will the knuckle still work on my truck????

  16. Started by Col_Psoas,

    Hi all. So I just completed a 4 switch and resistor build for high idle and combined winter mpg fooler but I had a question as to the resistance on that.I'm using a 2.2k ohm resistor to get a reading of 143*F through the IAT. Obviously I want the highest reading I can get and still save the advanced timing from my edge comp. What got me thinking is even in the summer I never saw a reading quite that high, I saw 130's plenty of times but never more than that. Is 143 too high and the vp is going to retard timing to prevent problems that it thinks are coming therefore taking away the gains I am trying to get here. I'm having a really hard time being able to tell if I'm actua…

    • 3 replies
    • 1.4k views
  17. Started by JAG1,

    What difference did you guys notice when you put on the BHAF? Truck is stock except what's in my sig.Thanks.

      • Like
    • 30 replies
    • 5k views
  18. Started by dobienut,

    I plan on doing something in the spring with my truck to keep the rear from sagging when I tow my gooseneck but i'm undecided to do springs or airbags. I was wondering if anyone on here using airbags has the plastic inner fenders in the wheelwells of their box. I don't want to buy a set to find out I can't use the inner fenders liner.

      • Like
    • 13 replies
    • 2.3k views
  19. Started by Rogan,

    So on my old 96, it was a base model with AC only. I bought a CC servo, clock spring, and switch assembly from a JY, threw it in, and presto-whammo! CRUISE CONTROL! :)My 97 had cruise apparently (SLT), but the servo was missing..So I bought a servo, installed it, and wham.. wait.. nope, CC doesn't work..I've studied the wiring diagram, but as usual, nothing at the PCM matches..THere's a yellow/red wire at the brake switch and cc controller. neither gets power. judging by the wiring diagrams, there are wires not where they 'say' they should be at the PCM, but it's really hard for me to decipher, for some reason..Any suggestions or anything you guys may have encoun…

    • 3 replies
    • 1.3k views
  20. Started by dennhop,

    Just a quick question on these, as this will be the first time I've ever had an electronic FP gauge as opposed to mechanical. The setup on the truck was originally designed with an autometer electronic FP gauge, with the sending unit tapped into the 90 elbow feeding into the P7100 Pump. With this being an electronic FP gauge, how critical is running either a snubber/needle valve/isolator inline with this system? I know in the past, they still recommended it, as the pulses would still beat the sending unit and cause it to either fail rapidly, or at least create a pulsating reading, so I was wondering if the newer electronic gauges were the same? I'm not a huge fan of e…

      • Like
    • 10 replies
    • 1.9k views

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