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2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. i am wondering what is socket size for do removal and install the rear Dana 80 full floating bearings as hub nuts?? some said 2 9/16 HEX (6 point) socket and other said 2 9/16 round hex socket.... i just want grab one to be ready if i need to do and need one for my work too...

    • 0 replies
    • 1.2k views
  2. Started by Lone Watie,

    I changed my alternator this morning. Went from a Bosch to a Napa Denso. The install went well, but when I started the truck, the scan gauge II did not pick up the water temp for the intake temp for about 5 minutes. I shut the truck off, restarted, and started registering water temp and intake temp after a few seconds. The alternator is putting out 14+ VDC. Rated at 136 Amps. There were no codes thrown, and yesterday was working fine after my radiator flush/water pump repl/and t-stat replacement. Anyone have any ideas of anything I should check should this recur? Thanks.

      • Like
    • 7 replies
    • 1.5k views
  3. Started by Lone Watie,

    Is the radiator drain plug repairable? Mine opened and closed without a hitch, but closed it now to fill back up and is dripping and can't get it to stop. Thanks.

    • 7 replies
    • 1.8k views
  4. I'm a pro welder Looking to extend my 2002 3500 dually from 60" (56"actual) to 84" so I can put a 10' morgan dry cargo van body on it.Frame questions: To do this I'll need extra frame rail material which I'm hoping to rape from another salvage frame.My question is this:Are the 2500 frames the same as the 3500 frames the same material thickness, bolt holes & dimensions etc? I already know length variables exist depending on quad cab short bed etc. Just wondering about all the mounting holes for the axle, & material thickness etc. Thanks

    • 2 replies
    • 1.9k views
  5. Started by josterbauer,

    I vacuumed the A/C system down and recharged it with 2 lbs of r-134. It will blow really cold and cycle as it should, then the pressure on the low side kicks up high when the compressor kicks off. It will stay there for about 5 minutes and blow warm air. Then the compressor will kick on (low side down to 30, high at 200 - 75 degrees) and cool as it should. Any one have any ideas what would cause this?

    • 11 replies
    • 2.8k views
  6. Started by levi23,

    hey there guy iam curious if some one can help me out iam trying to figure out how come randomly when iam sitting in the driveway or driving down the road my airbag light will go off and my cluster will reset its self and then go back to where everything is and just tonight i was going out and my airbag light went off along with my low fuel light and my odometer was blinking and all my gauges went blank hopefully some one can please point me in the right direction of where to start

    • 1 reply
    • 1.1k views
  7. Started by dobienut,

    Fellas, I bought an 01 2wd and parted it out for the interior (leather) and I am putting it in my 02. It had an overhead console and I removed the wiring harness from it today and saw the wiring harness coming from where the temp sensor is mounted, comes back and ties into the main wiring harness, not just plugged in like I had hoped it would. Has anyone ever added the overhead console and had the same issue and could tell me what you did? Also the junker had remote door locks, just wondering if it's just a matter of plugging them into the harness in the door and they'll operate, or a different harness all together going into the main? :whistle:Would like to know before I…

      • Like
    • 10 replies
    • 2.1k views
  8. Started by rdsutton,

    Has anyone here swapped out stub/outer axles on a 98 and put in 2000/2002 axles and bearings? I have looked at and measured both axles and bearings, 02 axle just a bit shorter, inner bearing the same, 02 has the studs in the bearing flange. Both use the same u joint and mount to the knuckle on the 4 bolt holes. My goal is to have the free float rotor with the newer set up. Please include any pics and if you had to modify anything to make it work. Thanks Dave.

      • Like
    • 6 replies
    • 1.5k views
  9. Started by rancherman,

    will need to attack the balljoints on the 2000 ram, and I figured with the '98 probably needing it too, I'd snag a press and kit for removing/installing.Well, turns out the 2000 and up (until the AAM axle came out) uses a different set of tooling than the 1999 and down! What changed in those years? Mikes thread (the one that almost changed his friends' gender) said he 'got by' with the harbor freight press. Are most presses like this (getting by?) or is there something out there resonable priced, and effective?Seen several with the tooling that is 'close' but not perfect.. And I know that even the best made tool …

      • Like
    • 11 replies
    • 3.9k views
  10. I recently bought an 02 3500. It has no body. Previous owner had a welding rig body which he took off and in doing so cut all the tail/stop/turn/reverse lighting wiring.Does anyone know where I can find rear light wiring diagram so I can figure out which wires are what so I can:banghead: wire up some new lights?Thanks!

    • 0 replies
    • 965 views
  11. Started by joecool911,

    I think my fan clutch is not disengaging. Looking for a fuel efficient fan clutch if one exists. I did a web search and came up with this article. Just skimmed so far, but it has a lot of good info. Maybe Michael wrote it? http://cumminsengines.com/uploads/docs/cummins_secrets_of_better_fuel_economy.pdf Would love to discuss more here on maximizing fuel economy without getting the thread closed due to decisive conversation. It's good for all of us!

    • 5 replies
    • 1.5k views
  12. Started by els1958,

    I've noticed over the last few months that there has been a slight loss of coolant. I pulled back the carpet on the passenger side, and noticed the insulation under the carpet is damp. I'm concluding that the heater core is leaking. Here's my questions.1. If I wait until late summer or fall to repair this, and if I don't use the heater, will it continue to leak into the cab?2. I'm thinking this is a job that is too big for me. What should I expect to pay to have this fixed?Thanks to all who respond,Eric

      • Like
    • 14 replies
    • 2.2k views
  13. Started by hex0rz,

    ordered myself up a steering column gauge pod for a trans. temp gauge. Its an autometer pod. I'm a little thrown off by it. There are no obvious ways of mounting it? It came with some sticky tape and barbed fasteners. How are these pods monted properly? BTW, I have not broke into the column to see what to expect yet. I figured someone on here ought to know?

      • Like
    • 14 replies
    • 3.3k views
  14. Started by dobienut,

    Fellas, I bought a front leather heated seat and I'm taking it apart to get the drivers side recovered. I have been able to get the tabs on the seat cover off the front and start pealing the cover off the foam, but it seems like it's either glued fast to the foam where you sit , or possible wire clips? I see small wires that appear to dig themselves into the foam but don't want to go ripping at it until i get some insight . Also, has anyone repalces their factory heating element with the replacement from Geno's Garage? Wondering if they plug right in to the factory plug:think:

    • 0 replies
    • 1k views
  15. Started by Lone Watie,

    How can I tell which of my heater hoses is the inlet and outlet? And I use the inlet hose for flushing, is this correct? I know there's an easy way, but can't find it anywhere. Thanks. - - - Updated - - - I see the two hoses, one goes to the water pump, the other comes out of the block and goes directly into the heater core. I'm guessing the one from the block to the core is the inlet. Is this correct?

      • Like
    • 6 replies
    • 1.3k views
  16. Started by jttrucker,

    Ya I posted on the other forum too, I need a answer asap, I bought a brand new set of tires and wheels off of a 2013 dually (alcoa wheels) I want to put them on a 2001 dually. I only paid $1000 for the whole set. I want to know if anyone has done this. The alcoa wheels are thicker. The dealer said they will work with my lugnuts. My lug nut is flush with the end of the stud and the stud does not have threads on the last 1/4 inch. Is this ok? I dont want to have to change all the studs. anyone else?

    • 7 replies
    • 5.9k views
  17. Started by rdsutton,

    Ok never say never..... Just started one day old, when I put turn signal on R or L and I steep on the break pedal the blinker goes dim and quits blinking, release break ped and blinker resums normal blinking.??? What, and where do I start? Thanks Dave..

      • Like
    • 7 replies
    • 1.5k views
  18. Started by Lone Watie,

    I wrote earlier this week about my oscillation/uneven braking. The manual states the following concerning turning the rotors on a lathe. Can someone please tell me what this means? Is it something a machine shop will know when I go in there and tell them what I need, and, does this imply that the hub needs to with the rotor for turning? Thanks. The lathe must machine both sides of the rotor simultaneously with dual cutter heads. Equipment capable of machining only one side at a time may produce a tapered rotor. A hub mounted on-vehicle lathe is recommended. This type of lathe trues the rotor to the vehicles hub/bearing.

      • Like
    • 9 replies
    • 1.6k views
  19. Started by forcefedodge,

    I need help in locating where to purchase the two rods that go into the wheel cylinder for the rear drum brakes.

    • 6 replies
    • 1.3k views
  20. Started by Lone Watie,

    For anyone who has a SCII - is there a battery in there that holds the memory of it for when the truck batteries are disconnected? The last two times I've had to start over with the fuel level calculation as when I disconnected the batteries for a battery swap, and then for my alternator, I lost my settings in the SCII. As my fuel gauge is currently inop I kind of rely on it a bit for my fuel level, and getting it calibrated takes several tanks of fuel, which for me translates to about 6 weeks, as I don't have far to drive for my job. Thanks.

    • 11 replies
    • 1.7k views

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