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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. ok am replacing the front driverside axle seal and front driverside wheel bearing First off do all 2500's have the Dana 60 upfront. I looked at the differential and it doesnt say. There is a metal tag that has the #'s 52070136A0 354 611 223Do those #'s mean anything to anybody.Any suggestions or tips on replacing the seal inside the differential.Any tips on removing the hub have heard it can be a bear to get offThanks Rob

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  2. Started by mohok,

    My sending unit is located on the upper right (top) side of the tranny above the pan. It is a Banks gauge and the instructions say the best place would be in the pan where the temp is the highest and recommends that location. The instructions also provide an alternate location for the 47RE tranny. The instructions say to locate the rear servo test port on the right rear side of the tranny and install the 1/8" NPT temp sending unit there. Mine is in neither of those locations. I was told by tranny specialist the my location was giving me a higher reading and should be relocated to the side to read the temp of the return side. He said to deduct 15 to 20 degrees from my read…

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  3. Started by pkorrupted03,

    I have a 2002 Ram 2500 Rwd 5.9L H.O. 6 speed. I had a small oil leak. It was leaking out of the over flow catch bottle. So, I did the crank case vent mod that I found in the tech articles here. So small oil lear went to a smaller oil leak. I power washed the driver side of the engine to get a better look at where the leak is coming from. It only leaks when its running. There is usually about 3 drops on the ground after you shout it off.It appears that the oil leak is coming from where the vp44 pump and air pump/ power steering pump bolts to the back of the timing plate. I guess my main question is how hard this is to do and what is the best way to attack this. Can…

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  4. Started by Zukifreek,

    So I got the billet convertor, BHAF, muffler delete and D-box all installed. Truck is working awesome but I want to change out the injectors as I believe they are still the originals and have 440,000kms on them. I keep seeing RV275 listed, are those a 275 horse injectors or 40 over stock? I was thinking of getting injectors from Pensacola off Ebay but read some bad feedback on them on this site and others. So I think I will go with some DAP injectors but I'm not sure which ones I should get. I will eventually get a real programmer that taps the pump, but will probably not change out the stock HY turbo. Are the lower HP injectors worth it or should I just go bigger t…

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  5. Started by ebbtide357,

    whats the best filter for my truck i use amsoil how are there filters i have a fleetgaurd on there now any suggestions:thumbup2:

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  6. i just installed a used but known to be good vp44. before doing so i never had any of the issues im about to mention. when removing old vp 44 i was rolling over alternator by the alternator pully nut to clock vp44 at 12 o clock my when my ratchet inadvertently touch the positive battery post just for a split second. after installing new pump every thing seemed fine until truck warmed up. when truck warms up and i go to put in r,d,2,or 1 it stalls if i give it some throttle it stays running. sometimes it will start right up other times it wont when it doesnt sometime the lift pump runs for 25 seconds sometimes it doesnt run at all after cracking (not sure if this is tc tr…

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  7. So Ive been lookin through and searching every thread for info on how to adjust waste gate. I'm new to diesel so I am probably not even wording this corectlly. Plus my fat thumbs don't spell right on iPhone!!basically I'm looking for info on boost. I can get to twenty. Also is the gauge on the edge for boost accurate?Where does it get it's info.and does anyone have any exPerience with passing smog in California? Will mine pass ?

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  8. Started by walsey,

    Got my 5" exhaust in from RSD yesterday and got it on today. Very very pleased so far with the sound and price. $260 to my front door aint bad for a 5" exhaust. With that being said, what some options for me to do next as far as reliability is concerned. Maybe upgrading the clutch just in case I get a wild hair and add some power mods down the road. One maybe not so good thing I found out the other day as I was checking older threads on here the other day, I ran across an old thread on how to tell if you vp44 was stock or not and it said if your vp has a void sticker on it that it was the original. Well guess what, mine has a big ole yellow sticker that says void on…

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  9. Started by hex0rz,

    So I like I said before, I made a good list up of some things I need to get done on the truck. I got alot to get done soon and I need to make sure she will be up for the task. I'm about 3/4's the way done and then it finally dawns on me that I should post up some pics. I started off re-doing my rear drum brakes. Took the drums off and got new drums, shoes and hardware. Had to wait 3 days for the drums to come in. Break best is the brand name. Comes from China. I was not pleased about seeing that damned sticker! :banghead: I sure hope they last. I will definitely be keeping my receipts! So I got the drums all buttoned up and got the tires rotated. Greased th…

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  10. The new truck I bought (2002 in sig) turns out to have a bit different trans than the seller advertised... I still would have bought the truck, but I need to make some changes. The trans was the only non stock part I couldn't verify before the quick sale the guy needed.The trans was supposed to be a BD torque converter, billet input, street/towing valve body, and sun coast guts. I did some hunting and found the shop that did the trans. The builder was a good guy and honest with me. He also let me know that his 3 year 36k mi warranty also applied to me, since he knows the truck. What I got was a hardened cryo treated input shaft, CVC stock replacement converter, good se…

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  11. Started by Te300,

    So te300 here. Had to go fly to Arizona so haven't left for Cali yet. When I return to new Mexico on fri june 1st I am going to hitch up a trailer to my new to me dodge and tow my Toyota t 100 home to the emerald triangle.So my question is should I have double a em c o do a filter change on my tranny before I leave?The tranny seems fine but I suspect that it has never been done. This is an aautomatic tranny whatever came stock. Should I have them do a ful on flush or should I just drive it home? I just don't want to create problems. Thanks guys.

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  12. Started by hex0rz,

    Okay, so I gotta get the dampener off to fix my crank seal. I do not remember it being so hard! I do not have a barring tool and it would be 4 days out at the earliest. I do not have that kinda time to wait. Is there anything I can do to break the bolts free?I thought about whether or not I could put it into Drive and break them that way. Would that work?

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  13. Started by Te300,

    So if you are familiar with the "whipping the dead horse" thread then you are up to speed on my truck. Recap; new fass UNO five oh- new vp 44- new rv 275- new heavy duty studs- new edge cys w/ juice- adjusted valves- new oil. So how high should my egt be at start up? And then when it's wArm?How accurate is the engine temp on edge? My fuel pressure rides at 16.5 and doesn't go below 15 at wot. Is that ok?My turbo has a hard pipe and I couldn't put elbo on from edge, is that an issue?the banjo bolt from edge wouldn't jive with my fass fitting at vp so should I get a fitting that works? As far as I can tell it just is a low fuel pressure warning?On the edge you can adjust bo…

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  14. Started by hex0rz,

    Alright, been a looooong time since I have had to diagnose a fan clutch. Can't remember how to tell if its operating properly...

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  15. I've noticed in my truck and when I had my 5 speed Mustang GT years ago, that when you let off the throttle somewhat suddenly, without pressing the clutch at all, the whole vehicle seems to jolt quickly. Say for example, I pull out and shift normally to 4th gear, then a car cuts me off, and I immediately release the throttle without clutching at all. The whole truck jolts. Doesn't make any clunks or bad sounds. But I was just curious as to what this is and if it does any harm. It gets progressively worse the higher the speed of the truck and RPM's. Usually doesn't do it at lower speeds unless RPM is high. My truck has a fairly new Southbend clutch and the Mustang I referr…

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  16. Started by rooster4473,

    My trucks has been shifting funny, last night I thought it was going in and out of OD to drive. Today it seemed ok when i was just driving it normally around normally, but i was messing with shifting it on a flat streach of road and if I turn off the OD i can tell it goes into drive, but if i manually put it into 2nd itll rev for a second and then its like being in neutral, but if i manually put it into first I can tell it drops into first and revs. And its the same starting from a stop. If i put the truck manually into first and pull out i can tell its in first, then if i shift to second its like hitting neutral, and then when i manually put it into drive you can tell it…

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  17. Started by hex0rz,

    Okay, since diesel engines do not create vacuum unlike the gasoline engine, I need to gain a full understanding of how this works.I believe my system needs a lookin' at. I got a leak going on at the vacuum pump, PS area. It looks like one of the pieces on the unit uses crankcase oil to lubricate as well?Does the powersteering fluid get used in the hydroboost?....does not compute. I need to know what seal or rebuild kits to get fix this mumbo jumbo.

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  18. Started by JAG1,

    I hope I'm not hyjacking this thread but my torque converter locks up so hard when I stop the struck and do a restart, as soon as I put it in gear it stops the engine. I have to roll downhill in neutral before placing in gear and then the trucks goes just fine.What could cause this? Too high of fluid pressure or level?Please delete this post if it's a hyjack..... I know very little about auto transmissions. Thank you

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  19. Started by CUMMINSDIESELPWR,

    Well, i finally got around to installing the new RV275's. I will say i had many things that were going downhill with the original stockers as so many things changed after the replacement.Things i noticed after install.Engine is MUCH quieter!No more injector knock on a few cylindersEGT's are better (when foot isnt pushing a hole in the floor)A bit more power (nice to have)Turbo can now reach the defuel setting i have #29psistartup is same no issues thereshutdown is smoother!MPG (that i have calculated to be precise) 20-23mpg @ 65mph!!! (real time lie meter reading)Fuel pressure not jumping around from 14-19 cruising with old injectors, now is stable @17 when cruising with …

  20. Started by IBMobile,

    Fan clutch has gone bad and need to get a new one. Which fan clutch does a good job at a fair price? I don't want an electric fan. I drive the truck only 4k to 6k miles a year and the pay back in fuel savings, if any, would be seen until after I'm dead. I've check the price on Hayden ( $102 ), NAPPA ( $122 ), and 4-Seasons ( $143 they must be real proud of theirs). So what have you put in and how do you like it?

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