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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Ok got an egt now need to know 1 best location for probe. 2 if best location is exhaust manifold is it hard to drill and tap? From looking at the post here it seems pre trubo is best.

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  2. Started by jlwelding,

    I was looking at Genos Garage checking out there auto trans pans. It claims to include trans filter extension, gauge tap, and magnetic drain plug, and up to 4 extra quarts of oil. 270.00. Are they worth it?

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  3. Started by texas503,

    I bought a 1999 4x4 auto with about 104,000 miles a couple years ago which idled fine, but when under any load would smoke alot .... no modifications. I did not know any better and thought it had O.K. power until I rode in someone else's 24v. Well I looked for everything that would cause smoke. Ended up being a bad injector, replaced with RV 275's and now have good power.My question is, would me running the truck for about 15,000 miles, and I don't know how long before I bought it with bad injectors, cause issues with longevity of the motor. The truck now has 170,000 and runs fine and does not blow oil.Also the short block only had about 40,000 miles when I bought it.Sor…

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  4. Started by FMhouse,

    Hello;allow me to introduce myself,my name is ed and I hail from manitoba,canada.I have been lurking on this and other forums for a while now,looking for info on a project I was roped into.I have a tech question and am looking for assistance:I am in the process of attempting to install a '01 24v into a '99 ram.The '99 threw a rod.I have run into the problem of the lack of a crank tone ring on the 01 engine.I had planned to do the crank swap but it turned out that the '99 crank was cracked and junk.So here is my question:I have read that it may be possible to change the '99 harness so that the crank sensor wire is re-routed and connected to the cam sensor on the '01 engine…

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  5. Started by mohok,

    Have followed the forum concerning using 2 cyc oil. Have about made up my mind to start using it. I have a FASS Lift Pump with a 3/8 in inline filter and the OME filter upfront. I'm using a Quest filter upfront. I have recently used Lucas as an additive but it should be cleared out by now. I'm currently in Texas and will be retuning to SC after the 4th of July. Does anyone see any problem with starting using it now? I have 6k miles since I changed the upfront filter. Mohok

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  6. Started by klcammie,

    After reading some post on this site it seems I have low boost sensor voltage. Is replacing MAP the only cure. I tried cleaning, didn't find much on sensor. Sorry forgot to add truck seems to be running find. the only reason I looked for code was got new ScanGague today and it found the code.

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  7. Started by jlwelding,

    i just got a P 0500 1693 I have no clue.

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  8. Started by JOHNFAK,

    Have a oil leak - appears to be becomming from the rear of block on drivers side behind the starter motor.WHta back there - its actually hard to see ?? I don't think its a head gasket (think its lower) ........ and don';t think its draining from the tappet cover as its too far forwad (and actually looks newish) ..... freeze plug or something ?? How hard to take off the starter motor ............. ? So I can get a better look at it Just disconnect batteries and 4 or 5 bolts etc ?? thx

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  9. Hello! I need some help. I had a bad oil leak on my 2001 Dodge Ram 3500. I've changed the pushrod cover gasket and put everything back as it was. After that, as I was little to lazy to start it proper way with bleeding injector lines ... I just used ether. Vehicle started and I thought, it was ok ... and it is while it's idling. Problem starts when press the gas. Huge white smoke is comming out of the pipe. Seams to me, like it smells like a diesel ... so all I can think of ... timing got screwed up. Anybody has any idea how to set the timing in VP44? I just put back everything as it was ... but there was no smoke before the procedure.Thanks

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  10. Started by cummins-dodge,

    on my 01 i have a fuel leak off of the back of the motor it only leaks when running i replaced the o-ring washers on the banjo bolt on the back of the head and the tee fitting dont seem to be leaking what else could be leaking it is dripping from the bottom of the bellhousing 01 dodge quad cab 5spd 285000 miles cold air intake afe, cooler tubz, duel electric fans, airdog 150, edge juice att. hot unlock, industrial injection dragon fire pump, .093 connector tubes, .093 lines, ats head studs, 300 hp injectors 7x16 , s400 turbo and s300 twins, custom billet intake plate, cooling mist water meth injection, valair twin disc clutch 3850lb, 1 3/8 input shaft, south bend upgr…

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  11. I am planning on getting a blank new ECM from Chrysler, as I can get it for wholesale, a mere $1003.00 before tax. :spend:FYI all, the ECM listed on RockAuto is not the Cummins ECM, its the Powertrain Control Module (PCM), thankfully RockAuto takes returns. :smart:Then, if the ECM install goes well, I am getting a set of the Bosch RV 275 injectors.Then, if the truck runs well, I am going to put my edge back on.Then, I am going to fix the control arms.Then, ... it never ends does it. :lmao:Has anybody installed an ECM before? Anybody have issues that I could be facing? I am planning on buying it new, supposedly "blank" and having a mechanic friend of mine with a curre…

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  12. Started by jlwelding,

    I installed my old 50hp injectors that came out of my old motor, they only had about 10k on them. Anyway something was not right, you could thighten them a little and it would change the way the motor ran, loosen them and it would go back. So I decided to clean up my old original (200k) injectors, that was a hilarious event, first I lost a shim, looked for about a hour and nothing, gave up and decided to swep up the floor and bingo found it. So I get back to the job at hand and now I forgot which one it went in so I just guessed. Decided I better go have them tested, and wow I got it right But they came back and said they are all weak. I am pissed now, I aint paying th…

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  13. Started by Bkrier01,

    I'm getting this code with no check engine light but the truck does not idle as well as it used to. That is the only symptom. P602 is a programming issue with the ECM. Any ideas?

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  14. I am told by a Dodge mechanic that the control arms will fit. Anybody try this? Does anybody know if the front springs will fit? Perhaps level out the truck without a levelling kit?

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  15. Hey Guys, First post! I recently picked up an 02' Ram (in my signature) with the HO 245HP cummins and 6spd, it's got 100hp injectors and a 4" exhaust and no chip/tuner This last weekend, I went for a 250mile drive, and all seemed to be well and got back home sunday morning.Sunday afternoon, I was heading out for a drive and noticed some white smoke at idle, when warming up AND while warm while at idle. While under ACCELERATION/LOAD the truck will now put out more black smoke than usual. The truck was idling fine and nothing seemed out of sorts. Figured I'd pull a code so I quickly pulled over and checked and got P0234. I contacted the folks at BD diesel (they are local-i…

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  16. Hi everybody. I am new here, and I have an interesting problem. Thanks in advance. 2000 5.9, 5sp, 4x4. 210,000mi. New injector pump from Midwest EFI, new Air Dog 100 lift pump. Otherwise stock. After sitting for a few days, it will take 5-10 sec crank time to start, but once it starts it runs normally. Tech is steady and normal. Not much smoke except at RPM near redline. When the truck is warm, if you let it idle, it will miss slightly. Power sucks over 2000 rpm, but isn't bad overall. Throws PO234 overboost code, but I feel that is due to the fact that I left my Edge boost elbow on the turbo. Edge juice CTS won't connect to the…

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  17. I have a 99 3500 mostly stock and im not to sure what this noise is or why its this loud when i turn the key on. It seems like something with the lift pump but it stays on for awhile and is very noticable in the cab then turns off. The trucks start fine and i have a crappy electric fuel pressure gauge and when it makes that noise its at atleast 25# and then i start it and it stays right around 24-25#. I have a few videos showing the noise and the gauge but none of the noise right when i turn the key forward without bumping. It sometimes comes on for a few seconds but lately has been coming on for the full 20- 25 second cycle without bumping the starter. Can you tell me if…

  18. Hi, just experienced the fifth gear problem yesterday, i was hauling my trailer, when all of the sudden i hear a noise and vibration from the transmission. After that my fifth gear will not work any more, luckily made back in fourth. Today we drop the transmission to see what was the problem, and i find that the nut on the mainshaft came loose and my fifth gear and mainshaft gear were gone. I've been searching on the internet and found out this is a typical problem for the NV4500 transmission. Just ordered the gears and need to order the nut also. Having a hard time picking a design that works, would appreciate any input or experience on the parts i need to fix my tr…

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  19. For my truck in the signature. No codes. Batteries clean. 13.8 to 13.9 volts. Tranny flush 20k ago. Fluid is red and no burnt smell to it. We used the truck to flatbed my sons' 06 Dodge home the other day. The trans temp light came on as he was coming up our hill. Now for the symptom: in 3rd gear it sometimes will not kick into 3rd gear. It will shift from 1st to 2nd. Tranny works in R, 1, and 2 positions. Any suggestions?

  20. Hey Gang, Last week my truck was in an accident, hit in front end and smashing the Radiator & Cold Air charger/Intercooler as well as " Fan, Bumper, Grill, A/C condencer, trans cooler, driver side Headlight and minor damage to fender. WHAT'S THE BEST CAC INTERCOOLER REPLACMENT {insurance is paying}.. Here is some i have been researching [*]BD [*]SPEARCO [*]HTT [*]BANKS

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