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I have a 99 5.9 24 valve 2wd, auto..... My fuel pump is not powering on anymore, when the key is placed into the on position. With the fuel heater on my "On Position voltage is around 11.8 to 12.0 volts.....it has been around 45 in the mornings here, and my grid heater/s are cycling normally. My issue is that my fuel pump only starts running when I start the engine. There is no lag time, it starts normally and the grid heaters stop cycling after about 30 seconds plus or minus. I do not have any fuel leaks and am running 17 psi at idle as soon as both fuel pressure gauges (electric and mechanical) top out about 1 second give or take after it starts...... this is not what it did for the last 4 years.....Also when it is bumped it turns on for a split second and shuts of right away, it doesn't even get to 10 psi and pump shuts off. there is no voltage going to the pump... it is not the pump's issue... can anyone shed some light.... everything else is functioning normally and no light has turned on.Thanks,Will

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  • I have not upgraded recently, shouldn't it always have the lift pump run around 25 seconds if the starter is bumped....Not sure if there is a PCM issue or what? My battery voltage is 12.6 volts, 13.98

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you will stilll be sending full pressure to the vp possibly causing hard starting. even when you bump the starter and start the engine during that cycle the ecm reduces the pressure for starting once the key is turned again. i believe it does this by cycling the pump on and off during starting. i have my AD connected to the alternator and plug into the wiring from the ecm to the old lift pump and when cranking i only see somewhere between 7 and 9 psi.

Good point, I didn't plan it but isn't acc 12 volt power shut off during start up...like how the radio shuts off when you are cranking but it';s on in the start position?? I just paid attention to that today getting in and starting up..

you do have a point there. when you turn the switch on everything pretty much comes on, radio, heater fan, and so on. when you turn to start those things shut down while staring.They all come back on when you release the key. not sure what all shuts down but things do shut down, that might be a way around it, providing you dont overload any thing by putting the pump on one of those circuits that shuts down during starting. makes me wonder if there is a spare circuit on the accersory side of everything you could do that with.

  • 2 weeks later...
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Will the ECM trip the CEL if I activate my fuel pump independent of the supply voltage from the ECM? In other words, if I leave the wiring harness that would normally plugged into the lift pump, unplugged. If so what is the safest way to complete the circuit so the ECM does not trigger a CEL?

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Will the ECM trip the CEL if I activate my fuel pump independent of the supply voltage from the ECM? In other words, if I leave the wiring harness that would normally plugged into the lift pump, unplugged. If so what is the safest way to complete the circuit so the ECM does not trigger a CEL?

I did this to my truck when Mike said I can do this w/o problems. I turned the key on only to get the FP gauge working to give a reading. IMHO it's better with the stock pump running off the batteries. So I'm going to wire it that way eventually. Like Mike says the best way is from inside the PDC cause the wiring is not corroding like it does close to the batteries. Hey Mike.....:tease:

Will the ECM trip the CEL if I activate my fuel pump independent of the supply voltage from the ECM? In other words, if I leave the wiring harness that would normally plugged into the lift pump, unplugged. If so what is the safest way to complete the circuit so the ECM does not trigger a CEL?

when i removed my intank pump i simply connected my new AD to the old lift pump plug that had just been hanging there for 4 years. never thru a code. the intank pump was working off a relay and i dont rember what power source it was connected to. so as far as i know you cna just leave the wire to the oe lift pump hanging like mine was.
  • Owner

I see some people listen... :thumbup2:Now as the lift pump it should be power by the ECM because the crank signal to the pump is modulated at 50% duty cycle to lower fuel pressure to the VP44 during cranking to prevent hard starting issues cause by full fuel pressure. Hence why crank pressure minimum is 7 PSI and running minimum is 10 PSI...

i am connected to the old wiring harness for the oe lift pump, but that feeds power to operate a new relay i installed. my power source for the pump is connected to the altenator, also to eliminate corrosion from a straight batttery connection. i dont know that the connection is any better or worse than a PDC connection, it was the alternate method(i lieu of a straight battery connection)shown in the instructions. My intank pump was wired thru a relay and not connected to the oe lift pump harness. I was so happy to get all of that crap of my truck that i did not pay attention to how dodge had it all connected.

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I have fabricated the wiring harness using a weather resistant high rush amperage(up to 150 amp) relay(1 million cycle rating). I soldered the socket clips to all wires and shrunk 2 inch teflon sleeves over the beginning of all soldered joints. I machined an anodized aluminum switch panel that I will mount on my center console(homemade). I am using 16 gauge military grade teflon shielded electrical wire and an inline 15 amp fuse from power supply(Inline fuse harness has 14 gauge wire). Any one have preferences on a location to take power from? PDC of Alternator ?? or other??Thanks

  • Staff

I have fabricated the wiring harness using a weather resistant high rush amperage(up to 150 amp) relay(1 million cycle rating). I soldered the socket clips to all wires and shrunk 2 inch teflon sleeves over the beginning of all soldered joints. I machined an anodized aluminum switch panel that I will mount on my center console(homemade). I am using 16 gauge military grade teflon shielded electrical wire and an inline 15 amp fuse from power supply(Inline fuse harness has 14 gauge wire). Any one have preferences on a location to take power from? PDC of Alternator ?? or other?? Thanks

Where did you get the relay? I still can't remember if I should use a solid state relay or a solenoid type. I don't want it back feeding to the ECM if the pump goes bad and sends high amps:shrug:
  • Author

How much do you want for it?

Do you still need it?

Dave