Jump to content

2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by 02cumminsdude,

    Hey guys, its about 0 degrees here this morning, feels like -24. I went out to the truck this morning, actually started up very well. But there was a unusual humming coming from around the fuel pump under the hood and the FP on my Edge was stuck at 3psi, then 4, 5, and seemed to stick 6-7psi. Normally I have about 14-15. I cut it off because I didn't NEED to leave, and I just replaced the VP44 last spring and do not want to do it again. I am just wondering for later today and the future, is this normal? If I had left it warm up would it get normal or would I end up causing damage?

  2. Started by crav70,

    Got a 2002 cummins that's getting fuel in my engine oil. Put new injectors in and ran for 200 miles and it's doing it again. I've put dye in the fuel and let it idle but I cannot see where's it's leaking. Any thoughts?

      • Like
    • 21 replies
    • 20.7k views
  3. Started by Texas CTD,

    I cranked up the truck this morning, and let it warm up a little, got back in the truck and the CEL was on and the tach was dead. P0336 was the code, so I was wondering if the sensor is only for the tach, or does it have another purpose? I think the Camshaft position sensor on the '01-'02's can leave you stranded, but I'm not sure if a crank sensor could? I searched for 20 minutes and couldn't find an answer. Also, the truck would stumble for a second and then the tach would come back, then a minute later it would stumble and the tach would die. After a while the tach was fine, and the CEL was staying on. I tried erasing the codes, but it wouldn't let me. After an aft…

      • Like
    • 19 replies
    • 16.7k views
  4. Started by Ilikeoldfords,

    Hey all. I have been poking around different threads asking questions but I figured this is a big enough problem that I should start my own. Over the last month or so I have been having a problem with my batteries running dead in short amounts of time. I blamed it on the cold and put 2 brand new 850 CCA batteries in and changed out the alternator after having the light come on multiple times for it. I was having fuel gel issues and left it parked overnight (the block heater WAS plugged in) and came back the next day, batteries were to low to crank over. I know for a fact the block heater is working correctly, block stays nice and warm in the -30 weather we have. I…

  5. Started by hex0rz,

    http://spokane.craigslist.org/pts/4267308482.html What else would be needed to complete it? Would this work in my rig? Is it a good deal?

    • 9 replies
    • 1.3k views
  6. Started by joecool911,

    Met up with jonathan1950 today. He was in town on vacation. We spent over 3 hours talking about trucks. He did the nv4500 swap and is a big advocate of it for effort vs payoff. In looking for a donor truck...what age/models will work? V10, V8? I have a 24 vavle 2001.5. Seems like V8, V10's should open up my options a lot. Can I get my PCM flashed to turn it into manual transmission? Thanks Jonathan for meeting up with me. Great info and truck!

    • 6 replies
    • 1.4k views
  7. Started by chrisrmerritt,

    So I've been looking at the Edge products, and have noticed that depending on which one you decide to get some come with built in gauges as an added bonus. So my question is are these gauges reliable enough to just use them or should you just go on ahead and get the actual gauges? If they are reliable my view is if I decided to get a Edge product with gauges then why spend the $300.00 + dollars to get actual gauges! Just my thoughts. Opinions welcomed, and appreciated in advance.

  8. Started by rseabur,

    I am going to be doing a complete fluid change on my 01. I am looking for a recommendations on what fluid you guys are running or what works best in these 24 valves. I will be doing coolant, engine oil, atf fluid, and rear diff. Should I run any additives? Manual says to run something in the rear diff. Truck has a little over 80,000 miles on it and is an auto trans. It is a tow rig 75% of the time but not a daily driver. Looking for good quality stuff that is affordable and readily available. Is there anything else I need to do while I am doing all this??

      • Like
    • 26 replies
    • 3.5k views
  9. Started by hex0rz,

    Alright so I was curious as to know what that meant, to over spin a turbo. Well, I dunno if my circumstances will make that an instance or not. But looking it up, I found this: I have seen more than once, our trucks produce a puff of smoke. Sometimes my smoke is white, sometimes black. I just associated it with the diesel. But then again, how relevant is this to us? Makes me wonder if I have overspun or of the previous owners have overspun the turbo?

      • Like
    • 5 replies
    • 2.2k views
  10. Started by joecool911,

    They are convenient at times, but while towing I find myself under throttling to keep it from kicking down a gear. I like to lug a bit, but give it a little more pedal and verooooom she kicks into a higher gear. Since Trans swaps are expensive and time consuming. Is there any kind of mod that can be done to go through the gears manually? I don't even know what wide open throttle is. If I go that far it will go into a lower gear and rev up like crazy.

  11. Started by hex0rz,

    Alright, someone please tell me this is about normal? I switched to Amsoil on my last oil change. I'm now about 4300 miles into it, and I checked the oil level recently before I went down to see my parents for christmas. Its a good thing I checked! The level was below the add mark and I had 2 quarts left of this liquid gold to add back into the safe area. I noticed the oil pressure gauge showed a little bit longer of a delay in building pressure on initial startup and pressure was a little lower than normal. Nothing that raised a red flag, but now I know why it was so. I have noticed since the change that the blowby vapor looks as though it has increased and there is …

      • Like
    • 23 replies
    • 7.4k views
  12. Started by joecool911,

    I asked this before...but after 6 months of 2 cycle oil use I've still got ticking going on. Sound comes out of both front wheel wells. No difference one side to the other. I try to listen to other 24 valve rigs out there and some have the clicking sound and others don't. I adjusted my valves, but should probably look at them again. Maybe one was way out and I adjusted at 20 rather than 10? Other than excessive lifter noise, could a bad injector cause the sound? Idle is smooth, but power and torque seems lower than I feel should be, but that's not backed up with any kind of inpherical evedence. Oil pressure good, fuel pressure optimum, fuel economy around 14 when towing a…

      • Like
    • 26 replies
    • 12.3k views
  13. Started by mike,

    My truck will pull start but wont start using starter. The truck turns over fine just wont start unless u pull it. I can hear the lift pump running

    • 8 replies
    • 1.2k views
  14. Started by Anthony Welton,

    I recently installed an edge insight with the expandable egt harness. I was looking at adding lift pump pressure, but by the time I buy the sensor adapter with the proprietary connector and their pressure sender I'm looking at almost $300. Has anyone found an off the shelf sender that will work with the insight? $100+ seems awful steep to me.

  15. Started by Ironforger,

    Damn. Recently pressurewashed and thoroughly degreased my engine. Yea, I know once the engine is squeaky clean this the best way to spot leaks. So, I have an oil leak where the vac pump / ps pump flange mounts to the rear of the timing case. Dammit! Hard to get to. Has anyone taken this assembly off to change the gasket & resolve an oil leak? My first gen has a leak in the SAME EXACT area. I tried to remove the assy on that truck and ended up frustated. I'm not fixing this issue on the old first gen, but my 02 is one sweet truck so I'm inclined to fix and keep it clean. Any tips or step by steps? Picture attached. (picture taken while i was …

    • 10 replies
    • 1.8k views
  16. Started by Ironforger,

    Damn. Recently pressurewashed and thoroughly degreased my engine. Yea, I know once the engine is squeaky clean this the best way to spot leaks. So, I have an oil leak where the vac pump / ps pump flange mounts to the rear of the timing case. Dammit! Hard to get to. Has anyone taken this assembly off to change the gasket & resolve an oil leak? My first gen has a leak in the SAME EXACT area. I tried to remove the assy on that truck and ended up frustated. I'm not fixing this issue on the old first gen, but my 02 is one sweet truck so I'm inclined to fix and keep it clean. Any tips or step by steps? Picture attached. (picture taken while i was …

  17. Started by Duwammer,

    Ok, the other day I changed the oil and filter and every other oil change I change the fuel filter. This time I notice a litte dirt inside the housing so I drain the housing and clean out the dirt. It was cold out so I left the fuel bowl empty. In the past I've just filled it up to the top of fuel stem and rolled the key a couple of times and it would start. I forgot to fill the fuel bowl back up today and just rolled the key, and now it won't start. Pulled the filter and the bowl has fuel but it won't fire. I seen an article on here before about loosening fuel lines in a certain order but cannot find it. A little help would be appreciated.........

      • Like
    • 3 replies
    • 1.2k views
  18. Started by CTcummins24V,

    Around 2000 rpm upon acceleration it sounds like I have a boost leak coming from the back of the engine in the center of my dash. The head gasket isn't noticeably leaking anywhere and my coolant level is good. I replaced the intake horn gaskets, intake manifold gasket and put new intercooler boots on. I'm thinking the head is lifting, due in part because I swapped my HY35 for WH1C with an aftermarket wastegate set at 35 psi. And no gauges...yet...maybe it's just more air sound I don't know, wastegate?. Any thoughts?

  19. Started by dave110,

    Not too worried in fact I kind of like it but I'm wondering what causes my problem. My TC doesn't unlock when I let off the throttle. Go on the brakes and it works OK. when it gets down to about 20mph (in 3rd) it unlocks by itself and sometimes if I blip the throttle it will unlock. It's like having a free ATS Copilot. It did this awhile ago and then cleared up for a year and now it's back. Shifts fine otherwise. I'm thinking APPS or something throttle related. Any idea's?

    • 6 replies
    • 1.3k views
  20. Started by dripley,

    I was on my way to vist my brother today and while accelerating the clutch slipped in 5th. I realized my toe was on the clutch pedal and removed it right away and let off the throttle. Got back in the throttle(about 75%) and it slipped again. Did this 3 times in a row. Got done with my visit and took off to my daughter house. I had to drive across the mountains from Hickory nc to Johnson city Tn and never slipped the clutch once and I was trying to. The valair clutch is about 2.5 years old with about 65k on it. Anybody ever had this happen to them? It was strange,

      • Like
    • 19 replies
    • 7.7k views