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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. 99 Vp44 truck cranks slow and then quickly sounds like a very weak battery condition as far as the starter sound. It sounds like the starter is not giving enough power to turn over, then it barely starts. When it starts, it runs great(like usual). I even had someone else test my batteries and they are both new. I checked starter wiring, and it is all clean and tight. Any suggestions? Starter? it's about 3 years old.Thanks ahead of time,Will

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  2. Started by CSM,

    All, A while back it was requested that when I get my trans redone, I let everybody know how it runs... Since ATS is such a strongly debated company in particular. I went with the Stage 2 trans, and 1400 - 1500 RPM stall 5 star converter. I've had this a couple days, so all I have is reviews on basic customer service and how it drives. First off, it drives great. The low stall is a bit of a compromise, as I could probably be a bit higher, 1800 - 2000 RPM and I would be a bit faster and have a bit faster spool. However, I like the fact that I can grunt around town without having to rev. The kickdown is goodand seems to mesh well with my engines pow…

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  3. My trucks got only 68,000 on it with the PO216 code. The thing that bugs me is it runs real well, with a little lesser mileage, but, the code was cleared and has not come back. At least with a half hours worth of driving anyway.The problem is, this truck is the one I use primarily for long distances. Blue Chip Diesel says it won't leave us stranded. I am hearing conflicting reports on that.How many you guys ever got the 216 code and your truck kept going many more miles? Thanks a bunch for any advice.P.S. I'm already scheduled to get a new VP on Tuesday. Just can't put my finger on it though.

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  4. Was doing some research yesterday evening as I try to do on these trucks and realized that I put my EGT probe in the wrong spot. I installed it post turbo and from what I read last night they need to pre turbo to get an accurate reading. I researched this before I order my gauges as I've done before and I have no idea how I missed it. I know some can go post turbo but I want an accurate reading. I don't think I have gotten to hot seeing as how I only touch 1000* once before (hadn't towed heavy with it yet and I don't have a programmer.) I read somewhere that running it post turbo you lose about 300* on your gauge. If that's true I prolly wont be in a rush to change …

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  5. Just like the title says... it's summer and hot here. I've only owned the truck since spring when it never dropped below 40 out, I would like to figure this out BEFORE the cold weather hits this year if possible. I go to the gym 4-5 times a week and it's only a 2 mile drive so I am considering leaving my truck run while working out to prevent possible problems due to frequent short trips and not warming up properly. If I don't have it I will probably do the high idle mod so I can keep the motor warm and EGT's above 300. My truck stays fairly cool even in 80-90 degree weather at idle... I rarely see EGTs over 270 once it's sat for a minute or two, no matter how warm the mo…

  6. Started by SoTX,

    I've got a 98.5 24v 2WD and 47RE auto, 175k miles. When I first start the truck, it takes a long time for the trans to shift from 1st to 2nd. After that, it shifts fine thru all gears after a stop sign, light, whatever. If I turn it off and go into a store or something, when I come back and start the truck again, it takes a long time again to shift from 1st to 2nd. After it does, it shifts fine again. So, it happens whether the truck is cold or warm and only the first time after I start it. My last fluid/filter change was about 25k ago. I have a slow leak that I haven't found yet (I have seen tranny fluid on the ground behind the right front wheel) so I keep the fl…

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  7. Have not been around for awhile been working out of town. Now that I'm back home I want to upgrade the fuel filter system. Here is my ideal. I would like to remove the stock fuel canister and replace with the Fleetguard fs19596 with water in fuel sensor and Cat 1R-0750 after the raptor pump(frrp). After looking at the filter heads and the space where the canister is I think I can fit it all in there. What do you guys think? Will the raptor be able to handle the filters after it? Thanks

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  8. Well fellas, I can now officially call myself a dumb@$$!!! I made a very stupid mistake! As y'all now, I'm installing an engine in a guys 6.7 Dodge 2500 because of his neglect and stupidity! Now I'm having to tow my own truck in. He apparently doesn't realize that these trucks run off diesel fuel.... he ran my 98.5 3500 24 v out of diesel....and drive it 60 miles with it spitting and sputtering!!!! He calls and said hey something's wrong with your truck... I turned in my driveway and it bucked hard and died!!! :mad::banghead::banghead::banghead: I asked why didn't you call me 60 miles ago...his response was I knew you were busy working on trying to finish up my truck a…

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  9. I hate to speak to soon but I can hardly control myself. I finally found the permenant fix for the torque convertor locking and unlocking. Its an nv4500! I found a donor truck on CL and got the guy down to $1800. its a 2000 model and it was a dually but had been converted into a mud truck. The owner rolled it 30 minutes into his first outing and the cab and driverside body got destroyed but the motor and trans/transfercase are still good. best part is I shouldnt have to source any parts except a shifter boot. Getting it for such a good price should enable me to at least break even when I sell the engine and my auto trans/transfer case. My auto is still good and has good f…

  10. Well i think my VP just bit the dust, truck was running just fine i left it running went in a store came out 10 mins later truck wasn't running, It cranked right up idled fine but when i gave it throttle it was not having it exhaust was gurggly and sputtered alot, so i limped it home about 10 miles going maybe 20-30MPH it would clear for maybe 3-5 secs at a time then cut back out. I got codes P1693, P1689, P1688,P0252,P0251,P0232 which = VP44 bad. I checked my fuel filter housing and it was full of fuel and it is still getting plenty of fuel so the Lift pump is good as far as i can tell, is it possible for it still work and the VP be crap? I also cracked the 1s…

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  11. Well, I'm pretty sure my 47Re (I think? It's a 99) is toast or the converter is toast. Here's what's going on...When going from "P" to "R" you can feel the tranny "jerk" as it catches gear. All seems fine In Reverse. When you go from park to D 1 2 3 or from reverse to D123 there is no catch or feeling that it's going in gear. If I get onto it, it will finally start to move but you can tell there is major slip. On the hwy it will constantly search for a gear, grab launch forward all of a sudden, slip slow way down, or what feels like a downshift and the motor will rev way up. At 60mph I'm turning almost 3k just to keep it going. Pulled up to a relight earlier and felt the …

  12. Started by dobienut,

    So I have searched here after reading an article on CF about fluid to use in the NV5600. Some say Pennzoil, Amsoil, OEM..etc. First off, is the Syncromesh transission fliud made for the GM brand the same stuff reccomended for this tranny? From what I can read I think it is, just makes a fella question it when GM sells for less then half of what Dodge dealers want. I have also read the theory of adding the limited slip (1 bottle) to the tranny when doing an oil change to it. Has anyone in here been doing it to theirs? I think i'm going to do a fluid change on mine and not sure what to put in it. I can't get the Pennzoil or Amsoil here in Canada where I live so it's gonig …

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  13. So i bought the gauge with the gauge kit and am getting ready to hook it up, Do i need to use the pressure gauge isolator shown in the pics? and if so what does it do? also i have a schrader valve coming off of my vp44 can i plumb the gauge in there?

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  14. Trucks been throwing the 1689 code. I started to test the truck to see how often it throws the cel. 1689 every time. It will cut the power for a few seconds EVERY time it hits 2500ish rpms, it only happens at 2500rpm's. why would it be doing it at a specific rpm? I thought for a while it was only doing it under hard acceleration but its cutting out at 2500?????? Any ideas???

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  15. My overhead read about 16.7 to 16.9, but actual mileage was only 14.2, on stock size tires. Most driving was short trips and basically no highway miles. I know that's not TERRIBLE numbers but I am hoping to get up there around 17-20 mpg if possible. I was using the overhead to adjust my driving style and it seemed the harder I accelerated (to a degree) the mileage went up, so I would try to drive it harder, I think this tank I will ease up and see what happens. But other than that, I need to fix a small fuel leak behind the motor. I think it's the stock return line but haven't pinpointed it yet. Some ideas of future upgrades are AFE Stage 2 intake, RV275's, maybe a larger…

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  16. Started by jasvan10,

    I just installed a airdog ll about 3 months ago along with a new VP44 I bypassed the original fuel filter canister ,Now I would like to utilize the canister with the water in fuel sensor and the fuel heater mostly because winter is coming upon us soon here in Michigan ,Right now I have a 1/2 line to the VP44 I would like to install a reducer from 1/2 inch to 3/8 and install right to the top of canister and come out of the outlet with 3/8 down to the VP44 is this possible and if so where can I get these fittings ?

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  17. Hey Guys, I am fresh to the site - have dug around on some of the tests that can be provided, did those and after running thru that and replacing the MAP sensor we are still at a loss so I am reaching out to you guys for some help if you would....The truck is a 2001 Dually, 3500 4x4, has the HO engine in it with about 83,000 miles on it. Fuel system has a Raptor 150 Pump with a Draw straw and bigger lines to support more fuel not only to the filter, but past it and direct to the VP. I run a pressure gauge that reads pressure just previous to the VP to monitor the pressure right before the VP to keep an eye on lift pump pressure and filter condition. It's been holding st…

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  18. So I had a annoying slight surge when not under load at highway speeds. I did some research on this and a few other sites and ordered up a Timbos APPS. It got here in only 4 DAYS. I couldn't believe it. I can't get stuff here from Calgary in 4 days and thats only 200 miles away. Anyway got it installed, surge is totally gone and it feels like the first half of throttle is crisper now too. Great instructions and packaging too. Thanks TIMBO!!!

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  19. Started by kman522,

    I have been having issues with my truck towing, seems to have a lack of power. Well for the fun of it I ran the 3x key thing on my truck and read the codes on my SuperChip and this is NOW what it is telling me.PCU 1693ECU 0216 & 0234I just had my injector pump tested at a shop in Green Bay only to pay these guys $700+ to test my injector pump, try to fix my turbo that they tell me my waste gate was stuck. Of course, broken bolts and yada, yada a huge bill and they tell me my stock turbo was cracked.So hence, I buy a new turbo $1200 and install the little wire to my map sensor so I dont get the 0234 code (over boost condition). Obiviously the little wires are not …

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  20. Started by ebbtide357,

    ok changed the injectors to rv275s from dap and mileage got a little worse:banghead: was running 5x5 than tried 3x5 now trying 2x5 the comp is tapped maybe time to untap but ill wait and see how this tank reacts went from about 15 to about 13:banghead:

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