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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. I am working on my brothers 1999 Dodge doollie, 3500 extended cab with the 24 valve Cummins Turbo Diesel. When you turn the headlights on it kills the engine. The problem is sporadic and will come and go. I pull the ASD relay and the engine will run with the headlights on, after a while, maybe five minutes it will kill the engine, when you turn the headlights back on. I have replaced both the ASD and Fuel pump relays. I also have .5 amp discharge from the battery, which I tried to track down by pulling circuit fuses, one at a time. I did not find it. I believe I have a bad ground somewhere but can't find the link between killing the fuel pump (engine dies) and the headlig…

  2. Started by DezrtRat,

    My charging guage is indicating that it's not charging correctly (leaning left). I messed with some wiring to the alternator yesterday and today it worked fine coming to work. Just took a short drive and it's leaning toward the left again. I'll take a closer look at the wires/plug again but my question is what other components are involved in the charging system on these trucks? The batteries are new and I had the alternator checked in November (two days before my wreck) and it checked good then.

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  3. Started by mopar440cu,

    I cant seem to remember if my dodge 47re is loc up or non loc up torque convertor? Can anyone help!

  4. Ok guys, bout to pull the trigger on an Airdog 100 as soon as my tax return comes in but had a few questions. First off, my Isspro ev2 fuel pressure gauge seems to be acting funny. When I get in and crank the truck in the mornings when engine is colder the gauge will go to zero for a minute and then pop up to about 10-12 at idle which is where it normally is. No rhyme or reason though I can be driving and it will drop to zero and sometimes stay there or pop back up. My set up on the gauge is I tapped into the test port of the vp44 with a banjo/snubber bolt to a grease gun hose then to my sending unit. I used teflon tape on everything but the banjo bolt to the vp44. I…

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  5. Started by CumminsPrime,

    Throwing this out there.... could you remove the dodge ecm and wire harness and replace it with a regular isb ecm & wire harness? ive been looking at diagrams and the dodge/isb only has 1 50 pin connector while the non dodge ecm has 2 50 pin connectors, and on that 2nd connector could you do more with (extra features that dodge didnt seem to want us to have which bother me). I've just been thinking outside the box lately, traveling the path less taken.I need to get the Cummins Inline 5 or 6 at some point to, see what I can do with the Insite program (yes i have all the levels of licensing and the licensing for password removal & oem password removal), Also I have …

  6. Started by jonathan1950,

    I am looking at upgrading my 99. I have gauges(egt, fuel and boost), boost fooler and a boost elbow. I am thinking that one of the next things to install are injectors. I know everyone likes the RV275's, but looking around I am wondering if 75 hp injectors are also a good option. I do not tow heavy loads a lot, but there are times that I do load the truck down and would like to have some extra umph. I know that I will also need to upgrade my fuel pump as I still have a stock type in the tank, but for now I am just looking at different options. The truck has around 350,000 miles thus far and runs down the road without missing a tick. Thanks for any input.

  7. Started by DezrtRat,

    So, I finally got my truck back from the shop today. Even though I saved a bunch of money by using my son-in-law's dad's shop, I have some issues. I'll start with a question about the transmission lines that go to the heat exchanger. The guys at the shop crossed the lines and now they are touching. My question is whether it's ok to use anti-chafe tape or do I need to re-route them or is this not an issue and I should just ignore it? ThanksAlso, I have a...vibration or shake that is different than the old engine. It's worse in neutral than in gear. Other than that it runs great. Any input is welcomed. Thanks

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  8. Started by nkruse,

    I am about to have the Airdog 100 installed and have a quick and easy questions. Someone said to put the bigger spring in for 17psi versus the regular 15psi and i twas included in his parts for the AD. There is one spring in the bag with hardware, is the 15psi spring in already and you have to change it with this one or it's an extra and I need to get it here before I do the AD install? Just curious, wasn't positive. Thanks!

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  9. Started by stevens cummins,

    ive been seeing on here alot of people running a BHAF. what exactly is this, what are the advantages of running one? sorry if this is a dumb question but i havent ever heard of this

  10. Started by nkruse,

    So, I bought my truck a few months ago. Nice condition, well taken care of but was completely stock. I talked to previous owner and he said he had transmission built with heavy duty parts for towing and at the same time he went through and replace ring and pinion, seals, bearings in rear end at same time. I am and have done some upgrades but just want a good maintained reliable truck. Sorry I am going on and on but getting back to having rear end redone. When I changed the rear differential speed sensor today I pulled old one out and there were metal filings on the piece that sits inside the rear end. I thought maybe from before it was redone. So I put new one in …

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  11. Started by mohok,

    I have found the LF16035 @ truckhelp.com for $9.10 each plus shipping. Does anyone know where to get them cheaper? I have found them on line from $9.10 to $15.00 plus. I can get a MOPAR filter for $13.49 out the door at a local parts store. What is the conventional wisdom on using /not using the MOPAR filter?

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  12. Started by nkruse,

    Last question I have for you guys to help me with thats probably pretty simple to answer. Obviously because I have a 99 I cant read codes with using the key switch trick. I currently have a quadzilla xzt+ chip. I am looking for something to give alittle boost that is fairly easy to hook up that will read codes. I can't make a decision on spending the money on an edge juice with attitude because of price and I don't think I would use more than 60hp, smarty, or scan gauge. Everyone has something different and I figured you guys could give me a suggestion on what I should go with for my needs. Thank you!

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  13. Started by nkruse,

    Hi there guys. A couple days ago I was driving down the highway and the ABS and brake light came on. Wasn't sure if it was anything big so I pulled over and shut truck off, restarted and lights were off. I asked someone and they said it was common and no big deal. Now, last night both came on, won't go off and now my speedometer wasnt working at low speeds in town but then when I would get to 45mph or so it would jump up and when I would slow down, it would drop to zero again. Is this an issue with the batteries or something bigger or are they separate problems? I have the 99 and no code reader so just trying to figure it out! I did have brakes changed about a mont…

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  14. Started by DezrtRat,

    I had my 53 block replaced with another complete motor. I know where the 53 was stamped but where should I look on this one. There is a stamp on the front that says made in Mexico. Does this mean it's a 55?

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  15. Started by mopar440cu,

    Ok guys I have a chance to buy a 2002 HO 5.9 with low mileage and was wondering if any of you know if a 2002 will fit where my 2001 5.9 was? Will the wiring reconnect correctly and will it fit my 47RE?:ahhh:Please advise me!!

  16. Started by nkruse,

    Hi everyone. I had guages installed about a month ago. They are fuel pressure, exhaust temp, and boost. The shop I took the truck to mounted the system to check fuel pressure on the top of my fuel filter housing. I have heard that some people have done this but what I wanted to know is it pretty accurate to have in this spot? I am running about 10psi at idle according to the gauge and I am installing an AirDog100 this next week but wanted to make sure it was right. Thank you!

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  17. Started by romadant,

    I know the 3 cyl mode helps warm the engine quicker due to the load put on the engine, so...If I put the truck in gear and keep my foot on the brake am I doing any harm to the trans if I let it idle like that for 5-10 minutes?What about if I do the same thing but bump the idle to 1200 rpm or so? Is that hard on the tranny or any of the parts?Sorry if it's a dump question. I only know the basics when it comes to how auto transmissions work.Thank you!

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  18. Started by RAM2000Silver,

    My injection pump went out last week on my 2000 5.9L Dodge. It had been running just fine, about 20mpg.I got an error code of P1688. So I went to the vendor list here and ordered one from Diesel Auto Power.So far everything has worked out with replacing the pump. Except when I pulled the old pump out the keyway stayed in the gear instead of coming out with the pump. I was able to grab the keyway with a pair of vise grip's and pull it out. :pray:I think I didn't move the gear but if it has been moved do I have to remove the cover and check for TDC on the gears? I hate working out in the snow, ice and wind.Is there anyway to tell if the timing has moved without removing …

  19. Started by dobienut,

    I went out and started my truck today, temperature out was about -12 C. I started it and it went up on high idle after about a minute, didn't go into 3 cyl...and after about 3-4 minutes of ruunning, it kicked itself out and went back to a normal idle. Temp gauge was showing 120 on my attitude monitor if I remember correctly. I even tried the high idle fooler, wouldn't go back into high idle. Shut the truck off and restarted it and still no high idle...flicked the fooler on agian in finally in about 3-4 after doing so, it reved back up to 1200 rpm. Surprised me that the high idle would stop when the engine was still cold, I've had warmer days that it worked flawlessly

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  20. Started by Baconbitsforu,

    Well tax return time is coming around the bend so Im going to get a new lift pump. So I was thinking its between the Raptor or the Air dog. I priced the raptor at 350 and airdog around 600. It it worth the extra coin for the airdog? My plans are Little bit bigger injectors 75 max and be able to turn up the smary. Thanks guys.