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2nd Generation Dodge 12 Valve Powertrain

This is a discussion forum of the 1994 to 1998 2nd Generation Dodge Ram Trucks with 5.9L 12 Valve Cummins Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. My son has my 98 2500 4x4 now and the other day he needed 4 wheel drive to get up his hill, and i noticed both rear wheels and the passenger front were spinning, but the drivers side front was not. I always thought all wheels spun on these in 4x4 mode? Any suggestions to what may be happening? Thanks Rick

  2. Started by Mopar1973Man,

    I know this isn't exactly diesel related but on my 1996 Dodge Ram 1500 the CAD axle tends to hang up once engaged. Then when you you try to disengage the 4WD the lever goes to 2WD just fine and the transfer case releases. But the CAD unit holds the axle for extended period like maybe another mile or so. POP! Violently releases you can feel it in the entire truck. I'm not liking the CAD units at all I rather have a solid axle personally way less to go wrong.

      • Like
    • 50 replies
    • 11.3k views
  3. Started by John T,

    I want to buy a barring tool for my 96 12v.Ive seen prices from $35 up to $75.whats up with that? Are there different ones? Also, is the barring tool suitable to hold the engine in place while tightening the bolts on the damper?thanks

    • 4 replies
    • 2.5k views
  4. Started by dennhop,

    Anyone ever heard of Dodge using a Getrag G360 in a 94? Had a guy call me up today, asking for help with his clutch install, on his 94, with a build date of 06/94, and he showed me a picture, since he was having trouble taking his shifter off...turns out it was an old Getrag 360. I just thought it was odd, considering that it would have been that far into the production year for a Getrag to make its way into a 94...

  5. Started by texas_outlaw,

    Truck is a 97 2500 4x4, swapped in a nv4500, retained the auto PCM and grounded NSS wire. Speedo did not work on the initial road test, shut the truck down at the house and an hour later we took the truck on another road test and everything was working normal. After two days of driving normally I parked the truck in the driveway, came back out 30 min later and when I keyed on there was only oil and air bag light prove out. No engine, gen, wts, trans temp or wif lights come on during initial key on for prove out. A/C is not working, alt. not charging and tach is dead. All other gauges work properly and read normal. I have replaced the ESS and gapped at 0.050", all fus…

  6. Started by 22george,

    l had dead 2 month old batteries in my 2001. Read through threads on dead batterieshere and found info on IOD fuse #12 in junction box.The shop manual said to disconnect both batteries, connect a amp meter between the ground terminal and ground wire - keeping it connected and wait for 3 minutes then check the fuses and relays. The only drain l had was threw the IOD fuse #12 in the junction box I had a 246 mamp drain threw it. Shop manual said should be less than 30. Used shop manual wiring diagram to narrow it down to lights common to that fuse. It was the glove box light. Disconnected it and the amp draw dropped to 1.64 mamps. :) - - - Updated - - - Whoops. St…

    • 0 replies
    • 2.2k views
  7. This past week I had to replace the head gasket on my truck and in the process of removing the head I forgot to unplug the coolant temp sender wire since they hide it so well and ended up breaking the plug off the sender. Well I called the parts place in town and they said they had the sender in stock, so I went to get it and when I got there it was the completely wrong one even though its what the computer was saying is used on the cummins. I did some searching then when I got home and got the cummins part number and managed to get a bunch of other part numbers for it rounded up as well so I just thought I would post them all here in case anybody else ever needs to…

    • 2 replies
    • 3.4k views
  8. Started by YabbaDoo,

    So that I could get 92ft# of torque I wrapped an old serpentine belt around the new Fluidampr and clamped it with a pair of vice grips so the motor wouldn't spin :thumb1:Push one way Pull the other... Worked like a charm

      • Like
    • 5 replies
    • 4.4k views
  9. Started by oldschool,

    My engine stalls @ idle increasingly. It also did it on the highway when I backed off the throttle to switch interchanges several times already. It's been dangerous putting it to neutral @ 50 mph or whatever road speed I find myself to restart the engine. If I start it up cold and leave it idle, it will stall within 10 to 15 minutes. If I catch it floundering I've given throttle and saved it from stalling. When this condition occurred I've seen my fuel pressure steady @ 30psi before during and after. I have an Air Dog pump with a big draw tube with that kit. I also confirmed that the shut down solenoid holds steady. I changed out the fuel filters. In…

      • Like
    • 19 replies
    • 13.4k views
  10. Started by Rogan,

    So my buddy Jeremy @ Disturbed Diesel Performance built me some injectors this past weekend. Bosch bodies with some 5x.012 SAC nozzles. We're thinking that I may have a bad injector or two, which is contributing to my 9-11mpg issues...

      • Like
    • 45 replies
    • 11.1k views
  11. Started by dieselnut123,

    The truck i'm working on is a 1997 dodge cummins and it is completely stock. When taking off from a stop the truck does not downshift at all, it starts in whatever gear you have selected. It will manually downshift fine except for 1st, the only way it will drop clear to first is come to a complete stop. So far I have checked to line pressure (good), adjusted the TV cable, changed filter fluid gov pressure sol and transducer. I am stumped any suggestions? Oh and no codes are coming up!!

  12. Started by 82rock,

    Instrument panel brake light stays on after releasing the parking brake. I replaced the switch, replaced the brake fluid, reattached the vacuum boot at the pump. i cant figure out how to get this light to work the way it should to pass the state inspection. any help would be appreciated, thanks

      • Like
    • 14 replies
    • 5.1k views
  13. Started by azFNG,

    Hey guys...new to the world! Been dreaming about getting a 2500 5 speed since before I could dive and Im about to pull the trigger on a 96 2500 4x4. This truck has 150k and I'm getting it on a straight across trade for a old Jeep. Been doing a little digging and have found some things that I didn't know about before...mainly the 5th gear issue(scares the crap it of me) but will order the locknut fix asap. What else do I need to look at on this thing before I seal the deal. This has the HD package on it(still waiting on a build sheet for specifics) It runs like a beast pulls hard, no stutters or misses, fairly clean underneath, AZ truck (not a spot of rust)and a perfect b…

      • Like
    • 16 replies
    • 4k views
  14. Started by Rogan,

    http://www.campingworld.com/shopping/item/banks-brake-system-1994-98-dodge-5-9l/21297 Banks Brake System - 1994-98 Dodge 5.9L Catalog Item # 21297 This Item is In-Stock and Ready to Ship Internet SALE $315.00 SAVE $682.50 Reg $997.50 FREIGHT : Add $40.00

    • 5 replies
    • 2.7k views
  15. Started by bjytech,

    Yesterday when I went to leave work I tried to put my truck into reverse but it wouldn't go in for some reason so I just coasted back and took off home, once I got home I played around trying to get it to go into reverse again but it was a no go. It feels as if the reverse lockout is stuck making it so I can't use reverse but I don't really know much about the inner workings of the NV4500. I've rebuilt a few transmissions out of semi's but they seem simpler to me.At this point I'm thinking I'll have to drop the trans and pull the top off when I get a chance unless any of you who know the NV4500 have any other ideas.

    • 6 replies
    • 9.1k views
  16. Started by YabbaDoo,

    Ok, I have one... Anyone have an idea why my truck randomly stalled last night? Gave it a few moments and it started back up ran great the rest of the night.... Did notice when I left the house and crossed the intersection it didn't seem to have the oomph ) it normally does. Normally (in the short timed I have had the truck) you give it a little fuel and he runs like a scalded dog... after the restart it was better but not perfect, but after we got where we were going and the truck sat for a couple of hours, he was himself again on the drive home... Any suggestions???

      • Like
    • 14 replies
    • 4.9k views
  17. Started by Rogan,

    I noticed that since it's started to get colder at night here (40s), my throttle seems to stick on idle position. It feels almost like it's caught on something, and takes a good bit of pedal pressure to release it.It will do this several times on the way to work, as I make my way through stoplights. If I come to a stop, wait a second or two, then touch the throttle, it's fine. If I leave it alone and wait on the light to change, then hit the throttle, 50% of the time, it'll stick.WTF? I can't see where it's catching on anything. I use 2stroke in my fuel so I'd hope it's not the rack sticking..

      • Like
    • 6 replies
    • 5.8k views
  18. Started by Rogan,

    If I floor it off the line or a slow roll, the trans will NOT shift into the next gear unless I lift some. Anyone ever experienced this?

  19. Started by Rogan,

    I know someone here (JonFAK?) ran a 351cw on a 12v (pre-twins).A: what did you do for the wastegate control? remove/plug the solenoid and add a boost elbow?B: What was needed for the charge pipe from turbo outlet to intercooler?C: Downpipe?D: Was it worth it (swap from HX35 to HE351) on a very mildly modded setup?

      • Like
    • 2 replies
    • 5.9k views

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