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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by DezrtRat,

    I had my 53 block replaced with another complete motor. I know where the 53 was stamped but where should I look on this one. There is a stamp on the front that says made in Mexico. Does this mean it's a 55?

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  2. Started by mopar440cu,

    Ok guys I have a chance to buy a 2002 HO 5.9 with low mileage and was wondering if any of you know if a 2002 will fit where my 2001 5.9 was? Will the wiring reconnect correctly and will it fit my 47RE?:ahhh:Please advise me!!

  3. Started by nkruse,

    Hi everyone. I had guages installed about a month ago. They are fuel pressure, exhaust temp, and boost. The shop I took the truck to mounted the system to check fuel pressure on the top of my fuel filter housing. I have heard that some people have done this but what I wanted to know is it pretty accurate to have in this spot? I am running about 10psi at idle according to the gauge and I am installing an AirDog100 this next week but wanted to make sure it was right. Thank you!

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    • 8 replies
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  4. I know the 3 cyl mode helps warm the engine quicker due to the load put on the engine, so...If I put the truck in gear and keep my foot on the brake am I doing any harm to the trans if I let it idle like that for 5-10 minutes?What about if I do the same thing but bump the idle to 1200 rpm or so? Is that hard on the tranny or any of the parts?Sorry if it's a dump question. I only know the basics when it comes to how auto transmissions work.Thank you!

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    • 19 replies
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  5. My injection pump went out last week on my 2000 5.9L Dodge. It had been running just fine, about 20mpg.I got an error code of P1688. So I went to the vendor list here and ordered one from Diesel Auto Power.So far everything has worked out with replacing the pump. Except when I pulled the old pump out the keyway stayed in the gear instead of coming out with the pump. I was able to grab the keyway with a pair of vise grip's and pull it out. :pray:I think I didn't move the gear but if it has been moved do I have to remove the cover and check for TDC on the gears? I hate working out in the snow, ice and wind.Is there anyway to tell if the timing has moved without removing …

  6. Started by dobienut,

    I went out and started my truck today, temperature out was about -12 C. I started it and it went up on high idle after about a minute, didn't go into 3 cyl...and after about 3-4 minutes of ruunning, it kicked itself out and went back to a normal idle. Temp gauge was showing 120 on my attitude monitor if I remember correctly. I even tried the high idle fooler, wouldn't go back into high idle. Shut the truck off and restarted it and still no high idle...flicked the fooler on agian in finally in about 3-4 after doing so, it reved back up to 1200 rpm. Surprised me that the high idle would stop when the engine was still cold, I've had warmer days that it worked flawlessly

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  7. Started by Baconbitsforu,

    Well tax return time is coming around the bend so Im going to get a new lift pump. So I was thinking its between the Raptor or the Air dog. I priced the raptor at 350 and airdog around 600. It it worth the extra coin for the airdog? My plans are Little bit bigger injectors 75 max and be able to turn up the smary. Thanks guys.

  8. Hey everyone I'm new to the forum and trying to learn as much about my dodge as I can to keep it on the road. I just put an isspro fuel pressure gauge on it confirmed that I need a lift pump. (not that I didn't know that already). My question is I have been looking at lp and I've decided to go with the air dog 100 big line kit whatever I need to do it right. I have no plans for engine/power upgrades I'm just looking for longevity and later on who knows I might want to add something. Just wondering if I'm on the right track. Your input is appreciated.

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  9. I have a HX35 turbo. when I bought my Banks stinger plus it came with a quick turbo exhaust housing, big head waste gate and promised quiker spool ups. It has delivered on that promise but for the life of me I cannot find any specs on what is differant than stock except for the actuator(set to open around 34psi), and the opening for the waste gate(almost twice as large as stock). So I know I am not stock but cant seem to find any info any where as to what the differance is. I have not called Banks, but was wondering if any of you knew what is differant between it and the stock housing. Banks says it will not work with an HY, just an HX. I was very naive when I bought it a…

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  10. Those with block heaters, and use them, I have a question..How "hot" does your coolant get when plugged in overnight? I realize this could be dependent on ambient temps, possibly, but I'm curious. As an example, my block heater heats the coolant to ~100*F when plugged in overnight. Is this a normal temp for these things? Seems my '96 got hotter than that, but not 100% positive.

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    • 17 replies
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  11. Started by IW378,

    Last time I replaced the fuel filter on my air dog 100 I lost alot of fuel. What do you guys do to make it easier to change the filter. Put a clamp on the hoses ?? When I'm at it I have a 17 pound spring to put in as well.Just looking for tips so I don't lose a few gallons of fuel like I did last time:banghead:

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    • 6 replies
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  12. I am going to adjust valves on my '02 and so far have the valve cover off, so far so good. Now I see that I need to move the engine to TDC which is noted on the pump gear housing. HELP...is this pump gear (with the indicator line) under the Crankcase Breather??? I have the hose off and can't seem to get the Crankcase Breather off if that's where the gear is located.Great pictures and help on the link here for adjusting valves but the part about the gear with the TDC mark was not shown. I have the Dodge Shop Manual on CD and it shows the breather as coming off....how do I get it off and if I do get it off, how do I get it back on securely? I hate to start prying on st…

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    • 13 replies
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  13. Started by mr.mindless,

    Stage 2 Colt should be here tomorrow. Got all the needed replacements for my selection of leaking seals from Regional International night before last. I may end up with a haul Saturday instead of getting it done when I first planned to but either way I'm excited!I was really tempted to do RV 275s at the same time with that cheap set for sale here, but I decided to see how much difference the cam alone is going to make first. Right now the '02 isb205 has a b215 cam in it along with the p7100. details linked in my sig.

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  14. Started by burb31,

    there is a used smarty here for sale locally. They are asking 450. I looked it up and it looks like it sells new for 650 or 699. I dont have a tuner and have been undecided which to get when ready. But if this is one that is of good quality maybe I should ****** it up. It says you can do "stacking". I understand this means use with another box that will advance the timing. I'm not sure what the exact deal is with that. Why isn't one box designed to be enough?....maybe that's a dumb question....I just noticed I posted this in the wrong section...

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  15. Just bought an AirDog 100 cause she's stock but, how about those quick connect fittings? Someone on another post said they leaked.What's your guys experience with them as they age? Thanks much

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    • 10 replies
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  16. Started by rabidrabbit,

    I had high speed (50 mph or >) power loss when accelerating.....it surged or cut out. I replaced the pressure sensor. I now have a whine at turbo spool up.It doesn't seem to surge as much. I rigged a pressure tester and checked for intercooler leaks. Can't find any major leaks just a few small bubbles around one clamp. What could cause turbo whine with high speed power loss. The turbo blades are clean and feel tight...no wobble. Fuel clean, fuel pressure good. Ideas, or suggestions appreciated!

  17. Started by mohok,

    Just checked my brake shoes and notice grease inside the hub and drum assembly on the left rear. No dust at all in the assembly. The right rear side was full of dust. I suspect it to be the oil seal. Only have 90k miles, is this a common problem at this mileage? Any advice will be greatly appreciated. Also, is it very difficult to change the seal? I have a shade tree Mechanic and a repair manual to go by. Thanks.Mohok

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    • 10 replies
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  18. Started by stevens cummins,

    ok i have a 2000 cummins it runns good and idles perfect:thumbup2: but when im crusing and just in the throttle just enough to maintain speed it raddles up a storm almost sounds like a little jackhammer:neutral: it goes away when i release the trottle it also goes away if i hammer down:woot: but then i get what sounds like a random pop comming through the stack:stuned: i have adjusted the valves and checked all that i can think of:banghead: does anyone have any suggestions as to what it could be

  19. Started by jwallis,

    heres the problem. while the truck is coasting there is a horrible vibration and loud hum coming from the rear end. the weird thing is any throttle at all makes it stop even the wait of my foot on the throttle. i have gotten out a few times and put my hand on the differential and its pretty hot. any ideas?

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  20. Started by BART,

    I know this has been hashed about before but I gotta ask. I'm thinking about a set of RV275's for my mostly stock '02 with 118,000 miles, see other stuff in my signature. I do haul a pretty heavy camper and tow a boat. The truck has a Quad ZXT+ chip thingy (pretty mild by most standards). My question is...amd I just wasting my $'s or will I see a REAL difference?Second question: Can I install them myself? I not a total idiot with a wrench and can follow directions. I was thinking it's also about time to adjust the valves too. Thanks to all for opinions.

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    • 39 replies
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