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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by rancherman,

    I know there are tidbits buried all through this site for 'doing this, doing that' to get the most out of the fuel dollar.. Is there a way to compile a trouble shoot- flow chart to guide a diy'er to systematically go through the entire system? especially when something has changed, or is getting worse.. Maybe start with the basics; from engine health, electronic health, driveline health (and of course driver mental health) ... which could have actual measurable values.. and where to start looking, measuring. Then go even further with member tried and true 'mods' that have helped. A…

  2. Started by CumminsRunner67,

    As topic states, my fuel keeps gelling when temps dip below zero and I am already using super-tech two stroke @ 1oz/gal. What do I need to be checking???

      • Like
    • 63 replies
    • 11.3k views
  3. Started by 440Rat,

    Back in 07 I bought a PF100 for an 01 24v that I had. In less than a year I was on my 3rd pump, (all covered under warranty). The first one burnt its self out due to being restricted, the second one quit due to a cheap o-ring that shrunk in the cold weather allowing the pump to suck air. The 3rd pump seemed to work alright but by then the blue fuel lines had started to show dry rot cracks. I ended up selling the truck not to long after that so I wasnt able to really put the pump to the test. To those who have and are currently running an Airdog, have you experienced an issues? A few weeks ago I picked up a basically stock 02 24v and have been looking for lift pump rep…

      • Like
    • 135 replies
    • 19.9k views
  4. Started by TFaoro,

    What do your guys's trucks do when you stab the throttle from idle? Yes I know I shouldn't do this but I'm wondering if what mine is doing is normal. Does yours just ramp up without any sort of hickup??

      • Like
    • 11 replies
    • 2.2k views
  5. Started by rancherman,

    Were these ON-OFF only, (Batt voltage) or did they put in a variable concession for different loads? *vp 44's*

      • Like
    • 15 replies
    • 2.2k views
  6. Started by TFaoro,

    With all of the talk about alternating current causing electrical damage has anyone researched or tried to purchase the diodes for the alternator and rebuild it themselves?

  7. Morning All, I finial bit the bullet and picked up a gauge kit (trans, boost and pyro) and other goodies from http://www.vulcanperformance.com/ most of its straight forward, but i have a question about drilling the manifold for the pyro, who has drilled and tapped the hole with out removing the turbo? also, is there a standard paint number for matching the gray trim? thanks (truck is a 99 2500 auto)

  8. Well, the Cardone unit I put in 18 months ago is leaking like a sieve. The output shaft is loose. I noticed it was pretty wet when dismantling the front end last week. After disconnecting the pitman arm link, I can wiggle the shaft about 1/4 inch, and fluid is pouring out. Anyone recommend a GOOD rebuilder? In the Rockauto site, the "Lares Corp" unit has a little 'heart', meaning it's popular. (cheapest too) Should I try that one? They offer ATSCO, Cardone, ACdelco, and Mopar rebuilt.

      • Like
    • 46 replies
    • 6.7k views
  9. Started by 440Rat,

    Pulling the trigger this week on my transmission build. I've been looking at valve bodies, and was wondering what the difference if any there is between ATS and BD? Also looking at rebuild kits, and looking for suggestions. I'm picking up a used 47re for the valve body core exchange and to build then swap to decrease truck down time, and while its on the bench figured I'd go through it so I know whats going back into the truck. Plan for the truck is right around 475 horse. Other parts I'm considering are a Mag Hytech tranny pan, ATS input shaft, and BD low stall torque converter. I only want to do this once. I'm open to suggestions.

      • Like
    • 31 replies
    • 9.7k views
  10. Started by mopartechnician,

    Ive done dozens of them but decided to buy the gould kit to have the tooling and it actually comes with two seal kits. I actually learned a couple tricks from the dvd that i didnt know before. Any oil resistant rtv will work. Ive used grey, black, red and blue. Never had any leak

  11. Started by Ilikeoldfords,

    Hello ladies and gents!! Hope everyone is ready for Christmas and New years and everything is going well for everyone. Now, on to the problem. My brother has recently purchased a very clean 2002 Ram 2500 CTD. It is a five speed and completely bone stock from bumper to bumper. He is going through the motions of basic bullet-proofing (Gauges, Lift Pump, Etc.) I talked him into getting an Assassin mechanical lift pump because that is what I will probably end up getting if and when my Raptor gives up. He also went with the beans diesel sump at my suggestion versus the draw straw. My father and brother are working at installing the entire system this weekend and ju…

      • Like
    • 76 replies
    • 12.1k views
  12. Started by wagntagn,

    For all the years I owned my 2001 2500 cummins I taught I had a 47re but our tranny specialist at home told me they're all 48re in 2001?

      • Like
    • 18 replies
    • 3.4k views
  13. Started by Bradley Roufosse,

    Hi everyone. I just installed a Pureflow FRRP-100 on my 01 Dodge 2500. It works great so far. My question is my kit didn't come with a relay for the pump. The instructions say to plug it into the factory harness. I would like your opinion, should I install a relay or will it be ok?

  14. Started by AGPTurbo,

    Hey guys, Just messing around on the computer this afternoon and found something I hadn't seen on this forum, though I've seen this truck on here, and have also seen Mike reference it a few times, but I came across a video of it here: From what I've read this truck was hit and totaled? Still pretty cool to see it in the flesh. AP

    • 3 replies
    • 2.2k views
  15. Started by rancherman,

    anybody ever see or have these installed? http://www.ebay.com/itm/271635496536?ssPageName=STRK%3AMEBIDX%3AIT&fromMakeTrack=true Gearing up (ha ha) to start the freshening of my nv5600 for the project truck... and stumbled across these heavier than oem springs for the synchronizer rings. Supposed to make the rings more aggressive at speeding up or slowing down the required gear for engagement. Seems like when you 'add' pressure in a certain spot, problems could surface elsewhere.. I think this would be good for the speed shifting crowd, and when shifted 'normally'.. could help add life to these very expensive rings..

      • Like
    • 2 replies
    • 1.3k views
  16. Started by taylor112,

    I found a used edge comp box for my 99 24 valve for really cheap but it doesn't have the wiring harness has anyone made their own or know how to?

  17. Started by kerley,

    Thinking about removing my Turbo to have it tested. Where would I take it for testing and is there a way to test without removing it from Manifold? Thank's, Kerley

      • Like
    • 8 replies
    • 2.1k views
  18. Started by JAG1,

    Do you need to disconnect the rear driveline? Or can you just put the transfere case and auto trans in neutral and be on your way? Thank you

      • Like
    • 12 replies
    • 2.4k views
  19. Install some DAP 7x.009 injectors. Everything went smooth and took my time checking everything. Tightened everything to spec's. Bled the system after installing and she cranked right up. Nothing leaks but now after sitting over night I have to crank on it a good minute or so to get it started. Before I couldn't hardly get my hand on the key and it would be running. At first I thought it may be some air in the system still seeking higher ground but after a couple weeks Im starting to wonder if maybe it's something else. I cleaned everything good and also put new orings on the crossovers. Any ideas on what else I should look for. Also have fass lift pump 17 at idle and…

      • Like
    • 30 replies
    • 4.9k views
  20. I just swapped out my good non-slipping 99 4x4 47re trans and installed a brand new South Bend clutch/flywheel kit, rebuilt NV4500 trans, and changed the input shaft on my 241DLD t-case. My friend entered my VIN into the PCM so there would not be any VIN mismatch codes thrown. I swapped out my auto PCM with a 99 Dodge Cummins 5 speed PCM, connected the two outer wires from the auto trans NSS to the nv4500 reverse lights switch, ran the black/white tracer center wire up to the CSS, and then grounded the 2nd wire on the CSS to the left side under the dash where there is a common ground point. I'm still using the factory auto instrument cluster and the auto trans PCM wirin…

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