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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by Bkrier01,

    I'm getting this code with no check engine light but the truck does not idle as well as it used to. That is the only symptom. P602 is a programming issue with the ECM. Any ideas?

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  2. I am told by a Dodge mechanic that the control arms will fit. Anybody try this? Does anybody know if the front springs will fit? Perhaps level out the truck without a levelling kit?

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  3. Hey Guys, First post! I recently picked up an 02' Ram (in my signature) with the HO 245HP cummins and 6spd, it's got 100hp injectors and a 4" exhaust and no chip/tuner This last weekend, I went for a 250mile drive, and all seemed to be well and got back home sunday morning.Sunday afternoon, I was heading out for a drive and noticed some white smoke at idle, when warming up AND while warm while at idle. While under ACCELERATION/LOAD the truck will now put out more black smoke than usual. The truck was idling fine and nothing seemed out of sorts. Figured I'd pull a code so I quickly pulled over and checked and got P0234. I contacted the folks at BD diesel (they are local-i…

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    • 3 replies
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  4. Hi everybody. I am new here, and I have an interesting problem. Thanks in advance. 2000 5.9, 5sp, 4x4. 210,000mi. New injector pump from Midwest EFI, new Air Dog 100 lift pump. Otherwise stock. After sitting for a few days, it will take 5-10 sec crank time to start, but once it starts it runs normally. Tech is steady and normal. Not much smoke except at RPM near redline. When the truck is warm, if you let it idle, it will miss slightly. Power sucks over 2000 rpm, but isn't bad overall. Throws PO234 overboost code, but I feel that is due to the fact that I left my Edge boost elbow on the turbo. Edge juice CTS won't connect to the…

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    • 4 replies
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  5. I have a 99 3500 mostly stock and im not to sure what this noise is or why its this loud when i turn the key on. It seems like something with the lift pump but it stays on for awhile and is very noticable in the cab then turns off. The trucks start fine and i have a crappy electric fuel pressure gauge and when it makes that noise its at atleast 25# and then i start it and it stays right around 24-25#. I have a few videos showing the noise and the gauge but none of the noise right when i turn the key forward without bumping. It sometimes comes on for a few seconds but lately has been coming on for the full 20- 25 second cycle without bumping the starter. Can you tell me if…

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    • 6 replies
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  6. Hi, just experienced the fifth gear problem yesterday, i was hauling my trailer, when all of the sudden i hear a noise and vibration from the transmission. After that my fifth gear will not work any more, luckily made back in fourth. Today we drop the transmission to see what was the problem, and i find that the nut on the mainshaft came loose and my fifth gear and mainshaft gear were gone. I've been searching on the internet and found out this is a typical problem for the NV4500 transmission. Just ordered the gears and need to order the nut also. Having a hard time picking a design that works, would appreciate any input or experience on the parts i need to fix my tr…

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    • 5 replies
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  7. For my truck in the signature. No codes. Batteries clean. 13.8 to 13.9 volts. Tranny flush 20k ago. Fluid is red and no burnt smell to it. We used the truck to flatbed my sons' 06 Dodge home the other day. The trans temp light came on as he was coming up our hill. Now for the symptom: in 3rd gear it sometimes will not kick into 3rd gear. It will shift from 1st to 2nd. Tranny works in R, 1, and 2 positions. Any suggestions?

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    • 26 replies
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  8. Hey Gang, Last week my truck was in an accident, hit in front end and smashing the Radiator & Cold Air charger/Intercooler as well as " Fan, Bumper, Grill, A/C condencer, trans cooler, driver side Headlight and minor damage to fender. WHAT'S THE BEST CAC INTERCOOLER REPLACMENT {insurance is paying}.. Here is some i have been researching [*]BD [*]SPEARCO [*]HTT [*]BANKS

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    • 7 replies
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  9. Started by david7w5,

    I just notice I have a bad leak coming from my inspection place on bell housing. I am thinking front pump torque converter seal. Any ideas ? Transmission shop says they have problems with torque converter cracking at shaft? And help would be great. Thanks

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  10. Started by banzaitoyota,

    First of all, Thanks to Michael for taking the time today to help me out, I just started working on troubleshooting the harness to see if its the problem

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  11. Hey guys,I'm new on here but I have a question that I haven't been able to find a good answer for. When I first crank my truck it is hard to start whether hot or cold. When it does crank it idles fine. After driving maybe 5-10 miles and stopping at a red light the idle becomes real choppy. If I shut it off, it will fire up normally and idle just fine, but 5-10 miles down the road the same thing happens again. I have a fuel pressure gauge and for some reason when I was pulling a load it jumped around and then stuck maxed out. Every now and then it will jump around but I never get a normal reading like I did when I first put it on. I do not have a snubber or needle valve on…

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    • 18 replies
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  12. Hey ya'll,i am back with an update.:banghead: So after a year of having no symptoms since 1/28/11, i am having symptoms again. Not really sure what is going on. I have not gone thru any of the routine troubleshooting steps just yet. I am back for some more schooling!!!! So now the situation is that i am having dead pedal above 70 MPH. I can punch the gas on the highway, tranny goes thru its automatic gear shifts, than if i try to accelerate above 70, nothing. --- Update to the previous post... please read other thread!

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  13. Started by moostang,

    I recently replaced my VP44 and installed an Airdog 150. I started with the bigger spring because I wanted more than 15 psi, but I was getting 20 - 21. I changed the spring and now I have 19-20 psi. This seems a little high to me. Any suggestions on adjusting it? Also the only port for the gauge is on the pump. Is this ok? Before is was on the vp44 fitting.

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    • 8 replies
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  14. Just returned from our first camping trip of the year... first tow with the Quadzilla XZT+ (2000 tune). I don’t know if the XZT has any effect on the engine temperature. I am used to to running (empty) right on the thermostat, a needle width below the center mark (200 degrees). Towing, I previously ran about a needle width above that center mark. I saw the temp climb to 2 needle widths above on grades... but came down coasting / light throttle on the other side. So we arrived at the parking field, shifted to 4 high & were directed to the best spot. They wanted me to circle outside & “drive through” next to another vehicle which I did... but I could …

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  15. Started by mrtowman4u,

    Hey fellas I'm back, but I have a problem! When I'm driving down the road, I'm getting a real hard sucking air sound from the intake side! I'm running now psi on boost, but the turbo sounds like it is really spooling! All boots seem to be intact, although there is one that I am kind of worried about!

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  16. Started by swamprat,

    can i straight wire my fuel pump and vp44 to a ignition on circuit and bypass all the electronic crap so i dont get stranded any more?

    • 17 replies
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  17. My 47re has recently started reving a little higher before shifting from 3 to 4. Its only reving up a couple hundred rpm higher but still something isnt right.

  18. Drove the truck into work this morning and everything was perfectly normal. Left work at 5, it fired up even more quickly than usual, with just the tiniest bump of the key, and seemed to be idling fine. Backed out of the parking space fine, and it wasn't til I pulled out of the parking lot that I noticed it sounded off. And then it started chugging, forcing me to shift it into neutral and keep the revs around 1200 to keep it alive. I pulled into the nearest parking lot to see what I could see, thinking maybe one of the intercooler boots blew off or something, but they looked fine. I tried revving it with the throttle cable, and it builds revs pretty quick, and only as it …

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  19. My 99 3500 lost boost coming home the other day. No lights came on and after about 20 minutes it came back to life and ran great the rest of the way home. Now when I start it up and take off, it has no boost in the beginnning but will gradually build up to around 10-11lbs as the truck warms up. From there it's anybody's guess as to how it will act. Going from nothing to full power again. It starts great and has yet to throw a light. I just took it to our local Napa and had them plug it in to pull the codes and it showed nothing at all. Not even in the "Stored" side. I did try the APPS reset and that seemed to make no difference. It's showing 10-11lbs fuel pressure at idle…

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  20. I just replaced my injection pump and lift pump. I put a factory replacement raptor lift pump on. After bleeding all the lines the truck will start and run fine. Once you turn the truck off it will start and run for 5-10 second and shut off. After that it will not start back until you bleed the injectors again. Please help.

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