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2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. Started by FlatTwin,

    Windshield mirror fell off. Was out at work and returned to the truck only to find the mirror on the truck hanging by the wire.Boy, and it was only 119 degrees here that day, so prolly at least 140-150 in the cab. You would have thought that the glue was good for at least 200 degrees! :)Ok, so I get to re-glue the metal holder to the windshield.Any tips, trick's or suggestions? Am assuming that its going to take the special "windshield mirror glue" and not just plain old super glue? Thx,FT

      • Like
    • 6 replies
    • 2.3k views
  2. Started by logank,

    I tore into the rear driver side of my truck, needed to replace the wheel seal...once I got everything off I was looking around at my drum brake assembly thinking I needed to take everything off, I screwed the adjuster all the way in and found out that I dont have to take it all off...once I got everything back together I drove around for 10 min at 50 mph and then checked to make sure everything was ok, my driver side drum (side I tore into) was alot hotter than the passenger side...If I jack my wheel off the ground I can get about the same amount of spin as the other side but only my drivers side is getting warm...I know the adjuster is probably not back in the same spot…

      • Like
    • 6 replies
    • 1.8k views
  3. Started by IW378,

    My oem has the slop going on. I've read mixed reviews about the borgeson box, the napa box, and don't know much about the redhead box. Point me in the right direction, if I'm going to give up a day of fishing for the swap I do not want to do it again 6 months later.Luke

      • Like
    • 11 replies
    • 2.5k views
  4. Started by dennhop,

    So its been busy this weekend...ball joints Friday and Saturday. First time I've ever done them, wasn't horrible once I figured it out, but having to take the hubs apart to get to them was a PITA!!!! I want to know if a 2001 outer knuckle will fit on a 96 axle....Then, the Redhead steering box showed up on Saturday. I really didn't want to jump right back into it after dealing with ball joints for about 15 hours total, Friday and Saturday, but since losing my brakes and steering due to vacuum has become a daily occurrence, I dove into it today. Replaced the steering gearbox, rebuilt the vacuum pump (twice, since I put a seal in wrong the first time, replaced the lowe…

      • Like
    • 17 replies
    • 3.9k views
  5. Started by Killer223,

    in the passanger side with your feet closer to the seat you can feel like a clunking or kicking on the floor board. not over all bumps, but i dunno it has me stumped.i've checked the shocks. the control arms seem to be ok. not to sure how to check those, just visual instection they look ok the bushings look ok. i've had my wife sit there as i go beatting on the under side of the truck and she says i never do the same thing.any thoughts? my truck does pull to the right a little. but i'm not sure that could cause this.... thanks again...

      • Like
    • 9 replies
    • 2k views
  6. Started by MoparDave68,

    So I replaced my wheel bearing/hub assembly yesterday, I didn't put the heat shield/dust shield plate back on due to destroying it getting the hub off. My ABS wire was then able to rub on my rotor, not to my knowledge of course, and proceeded to cut the cable almost in half. Is there any way to fix the cable? I really don't want to buy another 270 dollar hub for a dagum cable.

      • Like
    • 12 replies
    • 2.2k views
  7. It took some modification to the stock grille bracket to make it work, but the install was pretty painless. However, it took "tweaking" the top of my bumper and raising the hood latch to its maximum travel to make it fit. I have a set of sport lights awaiting some relays & diodes, and sooner or later I am going to get a new plate bumper made. It was a perfect night for photos, and I figured you guys would enjoy looking at my baby! (I am not sharing photos of the trucks flaws, but they are slowly being eradicated.) Next on my list is a new cupholder, new overhead light switches, and a functioning A/C Pump!

      • Like
    • 14 replies
    • 2.3k views
  8. Started by JOHNFAK,

    Have a small pin leak in my radiator. Not a fan of epoxy fixes for that ....... and to pull and get to radiator shop is probably $80. Online I can get one shipped for $160. Anyone heard of these brands tho ? CSF and PRORAD - autopartswarehouse VISTA PRO - rockauto APDI - autopartsgeek READYRAD - advanced auto parts in fact I can get his one shipped to my door for $115 ToughOne or Ready-Rad Radiator Part No: 431335 Warranty: LIMITED LIFETIME REPLACEMENT http://shop.advanceautoparts.com/webapp/wcs/stores/servlet/product_radiator-toughone-or-ready-rad_19920040-p [TABLE] [TR] [TD]Core Height:[/TD] [TD]19 3/8 in[/TD] […

    • 8 replies
    • 2.9k views
  9. Started by fossum99,

    Just bought a 1999 dodge ram 2500 5.9 diesel and doesn't have cab lights. I want to put cab lights on and was wondering what brands are the best to look at? I just don't want them to leak after putting them in.I have Airdog 100 fuel pump system running at 17psi, quadzilla xzt+, 4" turbo back exhaust with muffler, 50HP injectors, road ripper 2000 transmission

      • Like
    • 8 replies
    • 4.3k views
  10. Started by dennhop,

    So, I didn't want to spend any more money than I needed too, but I did need to run a boost gauge between the primary and secondary, to see what my primary is lighting at. I already had a boost gauge, pyro, and fuel pressure. I still had my autometer mechanical 0-60 boost gauge, so I didn't have to spend any more money on that, and I still had the old A pillar 2 gauge mount. After some quick cutting and fitting, here's what it turned out to be-notice anything different? My own Dodge 4 gauge pillar pod!

      • Like
    • 25 replies
    • 7.7k views
  11. Started by JOHNFAK,

    If I was goign to weld traction bar brackets to the frame of truck ....... what size would I need to have enough juice ..... thats thick metal !! http://www.harborfreight.com/80-amp-inverter-arc-welder-91110.html

      • Like
    • 25 replies
    • 3.9k views
  12. I changed my rotors and hubs yesterday; I was metal on metal on the right. Anyway, it took me most of the day, and by the time I got to the driver's side, I forgot to take out the hub bolts and proceeded to pull the hub/rotor assembly off, and pulled the bearing apart. Good thing I had a new bearing to stick on there anyway.Finished it up this afternoon, and it's nice not hearing that scraping sound anymore and no more pulsating stops coming from warped rotors.

    • 2 replies
    • 1.3k views
  13. Started by Deafautotech,

    I had replaced all inner and outer tie rods, sleeves, pitman arm, and idler arm as all are worn out... I did alignment at my work (during after work time). sometime when I was driving on highway or road, hit the uneven or bump, I could feeling a pop.. it make me feel like upper or lower ball joint start to wear out? I did replaced the shocks (all fours)... I did test the stabilizer links- it is tight.. the front end tires are show no wear problems... it is independent front suspension...

      • Like
    • 3 replies
    • 1.3k views
  14. my dad and I bought a 7x12 enclosed trailer for Harleys towing, moving stuffs, and else what my family and I need to use on our trailer... my dad and I had noticed that our trailer don't have stop feeling when apply the brake. the trailer has electric brake system and the trailer shop where we did bought from, they did tested and it is worked. I has aftermarket electric brake controller (it was used as RV towing business by previous owner).. it do work as turn signal and brake lights. it has ground and power to 7 pins connectors but problem is I has the 7 pins connector tester and when my dad push the button on controller, the tester show either no or very little dim... …

    • 2 replies
    • 1.1k views
  15. has anyone used this site before? http://www.americanshifter.com/products/Custom-Laser-Engraved-Shift-Knobs/ i was wondering if the thread size on these (16mm x 1.5) will fit the nv5600 stick in my 2001 dodge? cant find any info on the search feature about the thread size on the stick

    • 4 replies
    • 3.1k views
  16. Started by 1slow24,

    Hey was wondering if someone knew which pin was the hot for the dash lights?I'm tearing my dash out tomorrow and want to finally get this issue fixed. Any help is greatly appreciated!

    • 9 replies
    • 2.3k views
  17. I am installing an Isspro trans temp gauge an would like to know the best route to run the sender wire. I will be putting it in the trans hot line to the cooler. Most everything I have run is through the firewall grommet to the upper right of the steering column, but is there a more direct path near the trans tunnel? Also I will be splicing the cooler "hot" line with the "T" from Diesel Manor. Is the line full of fluid that I should be prepared to catch when I disconnect it? I am hoping that it will have drained and I can just break it loose with minimal spillage. Thanks in advance!

    • 3 replies
    • 1.5k views
  18. Started by Ltk,

    Ok so heres my plan to make life easier, I'm just needing advice from someone who has done this, or knows anything about wiring because I surely dont :cool:I bought a GPS with a window mount the other day, and having cords draped across my radio controls is possibly the worst thing to put me into OCD mode... So, I came up with a plan.I am wanting to wire up another 12v power outlet under the dash above the pedals somewhere out of the way. I want this power outlet to be switched, (when I turn my key on, the power comes on, when I turn key off the power goes off) just like the 12v power outlet beside the ashtray on our 2nd gen trucks.Can anyone explain to me step by step wh…

      • Like
    • 15 replies
    • 3.6k views
  19. I just put on two new stabilizer links on the front. No problem installing them except for knowing how much to tighten the nut down on the bushings. They tightened easily until I ran out of threads. Is there a proper squish value on the bushings? I also tighten sector shaft adjustment on the steering box about 1/8 turn and it seems to be working better on the test drive here at home. I am leaving for Indiana shortly and will put it to the test then.

      • Like
    • 25 replies
    • 4.4k views
  20. Started by keagan M,

    Hey guys I've had this problem with my truck(2002 Dodge 2500 4x4 Cummins) so every time i turn on my lights the passenger side light is super dim i mean theirs like 20 percent light compared to the other side and im just wondering what could this be i was thinking it has to be a ground and if so where are the grounds located for the headlights thanks.

    • 4 replies
    • 1.4k views

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