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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by cummins,

    Question: Is it to hard to install a clutch guys I need to install a new clutch on this truck I just bought and a new flywheel since I can see from the bottom its got some teeth already damage and I think I am going to need a starter gear (were can i get the starter gear from?) . I have some experience fixing small stuff but I don't know if I can handle the clutch ,I have done the vp44 on my other truck and other small stuff like maintenance tranny and differential airdog install you know small stuff . I can follow instructions very well if somebody tells me how but maybe I need more than instructions ,Is not so much that I don't want to pay somebody to do it it's just th…

    • 41 replies
    • 6.9k views
  2. Started by Lone Watie,

    What are your takes on the fuel boss mech. pump from Glacier? Not too much info on them over at CF or DTR, and what is there is positive.

    • 11 replies
    • 3.3k views
  3. Started by cummins,

    Ok guys here it is I got this code after I plug the OBD II scanner tool on this truck I just bought. The previous owner told me about this problem , when the truck is running at speeds of 60 o 70 the pedal wont respond and the speed goes down and I have to lower the speed by braking or putting it on neutral and then it will respond. What do you guys think?

    • 6 replies
    • 3.9k views
  4. Started by Lone Watie,

    I hooked up the geno's vulcan fuel pressure gauge this afternoon, and am getting 14.5 - 15 psi at idle, with a drop during normal acceleration to around 12-13 psi, and steady state psi at 45 mph (haven't been out on the highway yet) of around 14 psi. Are these numbers good/about what others are seeing with stock setup?Thanks.I'm still waiting on my fuel line for my isspro gauge, and was bored today, so installed the tapped banjo into the outlet port on the filter, connected the vulcan test gauge, zip tied open the needle valve so it wouldn't turn, leaving my test port on the filter for my permanent gauge. Still haven't ordered the big line kit for filter to VP.

    • 8 replies
    • 1.9k views
  5. Started by cmns2500,

    so i know it's a code for one of the relays for the grid heater....my question is, where is said relay, where do i find a new one, and how much will i be out?i think my grid heater comes on at idle now no matter what the outside temp is...and this causes my truck to sound like it has a lope...and my scan gauge will say my IAT's are up over like 110 degrees if i idle for like 10 mins on a somewhat warm day....so my choices are to either get the new relay and fix the problem, or do the lazy thing and unplug the grids for good till next winter...haha what do y'all think i should do?

      • Like
    • 6 replies
    • 6.8k views
  6. Started by cummins,

    Ok I got a quick question, am I seeing right I was looking for the number on my block (2000 dodge ram 2500) and the only one I could find was a 48 is this right also I looked at my second truck (2001 dodge ram 2500) and it had a 55 on it same spot driver side by a big wire harness . Are this good or bad thanks!

      • Like
    • 22 replies
    • 14.3k views
  7. Started by silverjim,

    Evening. I'm convinced, through extensive perusal of this and a few other forums, that I need a fuel pressure gauge. I do a fair bit of hauling of an 11,000 pound 26' fifth-wheel at speeds of 50-55mph out here in the mountains of the West. I'd appreciate the recommendation of a fuel pressure gauge. Thanks.

    • 11 replies
    • 2.4k views
  8. Started by flman,

    I put a poll in CF, so I could get maximum response about our VP44s. Any ways a subscriber from Texas made this claim: "Hey give it a try. I am going to keep using the stock pumps though. They have worked for me so far! I have changed it out like 4 times now. But I just changed it when they quit filling the filter housing up during fuel filter changes. I need to get a gauge though." :rolleyes: So go to the poll and see if cold weather has any correlation because of poor fuel delivery, and the condensation that goes with it. http://www.cumminsforum.com/forum/98-5-02-powertrain/239995-vp44-failures-north-vs-south.html

    • 22 replies
    • 3.7k views
  9. Started by clong1959,

    what brand of engine coolant should i use.plan on changing fluids and flushing radiator soon can u use peak or preston or is there some thing else required.

  10. Started by flman,

    The 5 PSI is enough debate rages on.................. http://www.cumminsforum.com/forum/98-5-02-powertrain/239338-installed-new-vp44-running-like-crap-again-help.html

    • 5 replies
    • 1.6k views
  11. Started by guesswho512,

    this data was taken a little while ago...the out door temp was ~24f. the truck was already warm and i drove approx 5.25miles...the section in yellow that says "in 4th" or what ever was pedal to the floor...i also notice that the map starts at ~14.7. tell me what you think. highway 24f.xls

    • 10 replies
    • 1.8k views
  12. Started by Lone Watie,

    Is the banjo bolt on the clean side of the filter (left side in the picture) holding the line to the VP44 the same size as the tapped banjo bolts geno's garage sells? I want to replace it with a tapped banjo bolt so that I have an access point to test my fuel pressure once my permanent gauge is installed. In other words, I'll be using the capped port on the clean side of the filter for my permanent gauge going into the cab, but want to be able to hook up my test gauge to test the accuracy of the Isspro I'm installing (mech) using the line out going to the VP with a tapped banjo bolt, but don't want to take that bolt out if it's not the same size. Thanks. Lastly, is this a…

    • 6 replies
    • 1.7k views
  13. Started by flman,

    Well, I got to use the Freightliner quite a bit today. Any ways she is back to full power. Enter highways from the ramp when all the cars go to the left to allow right of way and pass that big slow truck , they get quite the run for their money, I lay onto the accelerator, and they find them selves going alot faster to get around me. Also, at the bridge toll, 3 tolls wide, big blue took the lead up the grade to the bridge, left all the cars behind. It has always been a fast truck since I got it. Has some real tall gears. top speed of 85 mph at 2500 RPM governed. It has a 3.31 rear axle, and runs on 22.5 tires, so yeah it is long legged.Any ways after a 45 minute run home …

    • 12 replies
    • 2.3k views
  14. Started by randy4140,

    This thread may not be in the right area, and I apologize ahead of time if it is? I have not heard of this problem on the board before but here goes,I live in Michigan and sometimes it gets quite cold up here, when my truck (200 CTD 2 wd) sits outside at work in the cold (it was 6* F today) and I start the truck I get a terrible growl from the power steering system. The noise seems to be from the fluid being to cold/thick?. Is this a common problem? Is there a thinner power steering fluid available? This afternoon I started the truck and let it idle for 1/2 hr before leaving work to try and warm the oil some to no avail.....The darn thing growled all the way home, 6 miles…

    • 15 replies
    • 2.8k views
  15. Started by MoparFreak1988,

    Newbie here, I was turned on to this site through cummins forum and thought this would be a good place to start. I have a 1999 2500 with an exhaust and pretty much stock elsewise she has 240,000 miles and a rebuilt automatic transmission with over over a 100,000 miles and it is now acting up again, cant say im suprised though. Im new here and to most other forums, because i usually just put my head down and try to work it out but now i am completly stumped, i dont know how much work is involed in converting it to a stick or if it would even be a good idea, I pull a 25 foot dump trailer daily so I dont even know if i want to go stick or stay with the auto, any sugestions…

  16. You guys got to check this out... Below article is from... http://www.dieselbombers.com/alternative-fuels-additives-fluids/953-2-stroke-oil-thread-13.html#post482310 After calling back the military testing facility in Manching, bavaria I got some interesting news. -It doesn't matter what kind of Diesel engine 2-stroke oil is added. It is designed as an lubrication and cleaning aid. It burns itself cleaner than Diesel. -recommended mixture is 1:200 down to 1:250. A higher mixture will devlop blue smoke again. - Use of 2-stroke oil is demanded, when not knowing the source of Diesel or assuming impurities or dilluted Diesel. This is what every…

    • 32 replies
    • 10.8k views
  17. Started by volkswagon,

    I have some kind of electrical problem cuz I can go underneath and cross the 2 terminals on the starter and the truck starts but I get nothing with the key. Any suggestions where I should look?

    • 3 replies
    • 1.4k views
  18. Started by FlatTwin,

    Gents,Have been slowly upgrading my 2500 Cummins and getting it the way it should be. With everyone's assistance it now has a full set of gauges and a Raptor LP and drawstraw. Using a Edge/Attitude but its pretty much there just for the gauges. The wire to the VP44 is not even hooked up so running at level 1. Had the truck for a year or so and know it pretty well. Was getting 23-24 mpg on the overhead gauge in town, and 26-27 on the highway. No towing, running 60-65 or so, usually not faster. Did some work over in SoCal recently so filled up on the Arizona side of the border ($2.72!) and headed home. Did 670 miles before filling up again and it took 27 gallons. Overhead d…

    • 11 replies
    • 2.1k views
  19. Started by LT smoke,

    has any one heard or seen of valair clutches...and any opinions on em?

    • 4 replies
    • 1.6k views
  20. Started by volkswagon,

    Hey I've got a question about prefilling filters whether they be fuel or oil. What about the unfiltered oil/fuel that enters the engine? Any concern here? Not sure if this is the proper thread for this question:shrug:

    • 2 replies
    • 1.4k views