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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by joecool911,

    Did a search, found no info on this. Can someone inform me as to how we do this? As I understand you remove an outlet hose and pump out old and pump in new. Any cleansers necessary? Where do indisconnect the outlet line and how to tell which is outlet?

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  2. Started by GreenRiverCummins,

    So i've had my Current Sig pic truck for 2 year's now and the 4 inch exhaust is really starting to rust well at this point it's more rust/weld then pipe. And really been looking over exhaust choice's of course I can go back to 4 or 5 inch stright pipe/mufflered good for some like me while it lasted $400-500 for a new set. Or there's 4 or 5 in Dual's which i would love but saving for injector's and a tuner have nipped that in the bud at around $700-800 a set. There's also stacks which i really really love(Have a set on my V10 atm so quite and look awesome) but i have a bed cover on this truck and just can't bring myself to cut the bed(Also my father informed me he might sh…

  3. Started by oldbeek,

    I have browsed ever post on 2nd gear lock up. I am still confused! I didn't have the mod done when I recently had my trans overhauled because I wasn't sure what I could expect from the mod. Just read a post where the person said the truck would continue on into 3rd when in lockup. Will it do this if I have the selector in 2nd? I have a triple disc converter and a stock input shaft. I can't afford any surprise hard shifts when in lockup under a hard pull (13,000# load). I want to use 2nd lockup only to use it with selector in 2nd, then unlock before shifting to higher gear at the top of the grade. Will it do this? It would be most helpful if someone with the mod could expl…

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  4. Started by Mopar1973Man,

    Yea. As of today I had to drop my sub-level again. Getting to smokey as summer time started coming on and noticing more and more smoke as I would be towing and/or launching with a heavy foot. I'm wondering if others have notices anything like this with warmer weather? No ill-effect to MPG's at all but the smoke level is slightly higher now than was during the winter time. I'm also wondering is the injectors changing for like a break in process and flowing more?

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  5. Started by Mopar1973Man,

    Hey Gang... while I was out on my trip to Hot Springs campground with MoparMom the first night we stayed in Emmett, ID. The next morning got up and pick up our stuff in the RV and to go and leave. Jumped in the seat and got half a crank and dead. Popped the hood. Everything appears fine. MoparMom getting worried we are stuck in Emmett, ID. Like I told her don't even sweat it I've diagnosed this a million times. So... 1. Swap starter solenoid relay with trailer relay (Nothing) 2. Swap the Starter solenoid fuse with Engine Control fuse (Start) So I hopped back in the truck and start out and (Ding Ding Ding) and volts fell to zero, and few other gauges died.…

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  6. Started by socal,

    i cant afford to pay a shop to do it so i am thinking of doing it my self. i know my way around tools and i have rebuilt gas engines but never a diesel. what i need to know is what rebuild kits are good out there? i seen dap offers one. or should i just go to cummins and get one. i found a machine shop in my area that is supposed to do diesel engines so i am gonna go there tomorrow and see what they charge to do the machine work. the reason i am gonna rebuild is i am getting really bad blow-by it even popped my tappet cover i installed and is blowing oil out there. the truck has a little over 200,000 miles on it but i bought it used. any tips or advise would be greatly ap…

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  7. Is anyone here running a triple disc torque converter with stock flex plate and stock input? My after market billet single disc torque converter is slipping and I'm upgrading to a triple disc, under warranty . Do I have to worry about snapping or warping under normal driving conditions and light towing?

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  8. Started by rlane547,

    I'm getting ready to install a Transgo Shift Kit in my 47re and I'm looking for some tips from some of you guys that have already been there. Any help would be appreciated.

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  9. Started by charro,

    Tested batteries and terminals and wont get a crank. 2000 stock dually, 5 speed.

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  10. Hello again all so thought i'd toss this out there to get an idea of what the problem may be on our Work truck. So about 6 month's ago When my boss got his replacement truck. a 1998.5 Dodge 3500 Auto,4x4, 24 Val Truck. I went through it (When i could he bought it sight unseen for way more then worth with rust out the butt and not worth the price tag IMHO) But, I replaced every Fluid, Filter, Power steering pump, half the front end (Owners wife said it "like to wander" spent a few thousand replaced every part in the front end no help at all.) But after i Replaced the Fuel Filter, Refilled the canister as all way's with fresh diesel. .....The factory Fuel pump went dead... …

  11. Started by oldbeek,

    Pressure setting changed a few times when it was new. Now one year old. Noticed pressure getting lower but pressure dropped below 10 towing a heavy load. Fuel filter plugged? Stopped and changed filter. Nope, wasn't plugged. Readjusted pump up to 21psi not running,18psi at idle. Pulling load now at 15 psi. Thought this readjustment thing would end with age.

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  12. Started by joecool911,

    I replaced my starter a couple of years ago. I do a lot of service work and start and stop my truck 10 times a day. Should the contacts last longer than a couple years? I had an issue today where the starter engauged and then nothing. Multiple additional tires and no contact at all. I banged on the starter and also thought maybe my park switch may not be fully contacted by the shifter. So I pushed up on it before tryin to start. So I now don't know if it was the banging or shifter moving that solved the problem. Batteries good. Started as normal since.

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  13. Started by cummins,

    Ok some I am replacing my quadzilla adrenaline programer with an Edge CTS and seems to be pretty easy till I got to the transmission oil temperature sensor its telling me on the instructions that to tap one of the sides of the transmission do I really need to do this or just leave it off . The other thing that I remember is that my quadzilla had the same sensor and the instructions said to place it on top of the oil filter does any body have any thoughts on this matter ??

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  14. Started by santan40,

    The good news my faithful old truck is back in the driveway! Hats off to Earnhardt Dodge in Gilbert AZ! I obviously caused the problem. A connector under the dash in the vacinity of the emergency brake pedal had a wire pulled either out or at least back far enough that it did not make connection. I am going to try and attach a picture of the techs description! Thank you to all of you who commented on my posts! Many thanks to Mopar Man for the forum! What can be learned from this? Hard to say, it cost me $760.00 to get this fixed. Am I sorry I installed my own dash and heater core? No, I can only guess what it would have cost me for the dealer to install the new lower …

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  15. Started by fossum99,

    I got my turbo bearings replaced and manifold bolts for exhaust side replaced too. now I have been seeing a drop of RPMs no when in park it was always right around 850 RPMs before now they have been going down to 830 and now down to 810 and 800 when just sitting in park. is this normal or is the vp44 going out now

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  16. Started by fossum99,

    What type of metal should I use for the BHAF heat shield and thickness? Going to put in this weekend if I can get the right metal to cut. the other question is the heat blanket attached to the top of the hood does that need to come off too?

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  17. Started by rickf,

    Can someone tell me what size socket the pinion nut is on a 98.5 Dana 80 is? I have tried a 1 13/16 and it is a hair small and a 1 7/8 will not fit inside the yoke without grinding the outside of the socket. I am thinking it is metric? Maybe 47mm? Odd size not in most sets. Rick

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  18. Started by MoparDave68,

    So I'm on to the next upgrade in the Pearl. I want to upgrade the turbo and the injectors. As of current I have the stock turbo and the stock injectors in er. I'm looking to get more ponies to the ground, better take off, better mpg's, and just better overall performance. I have upgraded to an Air Dog II 165 already, so my VP is getting plenty of that sweet nectar it loves so much. So let's hear some of your combos and how they work for you please! Thanks, Mick

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  19. Started by tnpete,

    Anyone know the factory spec's for the lift pump on a 2000 5.9 24 valve? Would like to know what cummins has to say on the pressure. I will be adding a aftermarket lift pump. But would like to know what the factory specs are also. Pete

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  20. Started by remington123,

    Built my trans it's been fine now it's lagging gears bad. For instance in first gear I have to baby it and let it off to get it to shift it's like that all the way thru but.... If standing on it it'll shift just fine. PCM issue?

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