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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by jlwelding,

    I have looked for info on repairing a 53 block and nothing. I need detail, or let me ask this has anyone ever done it with scucess? I found a motor with 80k and my thought is why cant it be drilled and tapped?

  2. Bad part of this is I use my truck for work "traveling" and I broke it in Indianapolis and live in western Missouri. Has anyone else had this (happen) to them? If so what all did you do to repair it? The stuff I've noticed that is not working on mine is the fuel pump, engine preheat, dome light, the radio, the ABS light comes on and i get a "no buss" message. I realized I had done something wrong when I heard the ABS system making some noise as soon as I had touched the post to the cable. I have found at least one fuse terminal shorted. There is power on both sides and I didn't smell any hot wires at any time.

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    • 19 replies
    • 5.3k views
  3. Started by volkswagon,

    What do you guys think of this stuff? Those hffr tests or whatever they are kind of go over my head so I'm wondering if someone would take a look at this and tell me what you think of it. http://www.ca40g.com/home.php

    • 7 replies
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  4. I am having a problem with coolant getting into the oil so I am going to assume the headgasket is blown which blows. My oil is starting to get a greenish tint to it and I keep having to top off the radiator. So what kind of damage am I going to be doing if I keep driving the truck as it is? This is my DD as of right now since my car is down at least until next week and it sucks because we are suppose to be getting a lot of snow this weekend into next week. :ahhh:I hate to drive the truck as it is but I really do not have a choice. Sometimes I wonder why I bought this truck as it is causing me more trouble than good so far. All I have done is worked on it ughh! :bang…

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    • 21 replies
    • 8.5k views
  5. Started by Lucky2209,

    OK, I'm finally gonna spend some $$$ and get a cold air intake, high rise intake manifold, and injectors. What I'm wondering is which is best for each. Here is what I was going to buy before asking for suggestions, let me know how good or bad this combination will be. 1. Injectors: DDP 100hp 2. Intake Manifold: CFM 3. Cold Air Intake: S & B The only othe upgrades I currently have is a Edge Juice Box, Air Dog 150, Upgraded Turbo, and 4 inch exhaust. Let me know what you guys think.

    • 10 replies
    • 2.2k views
  6. Started by Diesel Dummy,

    Need some help on locating a mass quanity of this plug, does anybody know where to find a supplier for it, it is the same as the map sensor on a 2002 dodge, im looking for the male version of it(same as sensor) here is a pic of the female end. http://t2.gstatic.com/images?q=tbn:ANd9GcSWf4nv7FA3qJoTLT2f9XO3HIcF6WZnPIdlwYEOPR3-CmSFFGrT

  7. Started by Bugman123,

    Last night while going down highway going 70 - 75 my truck started to skip / surge. Watching the tach it would jump a bit 200 - 300 rpm, and felt like the trans was slipping or maybe the TC was. Any ideas on what it could be. A solenoid?

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  8. Started by kennygss,

    Looks like I will be needing a clutch, getting some chatter in 1st. What do you guys recommend?

    • 2 replies
    • 1.5k views
  9. After seeing that submerged axle thread I got to thinking about what other maintenance items I need to address, axles included, which I don't do now. Please take a look at my current regimen and let me know what else I need to be doing to keep this truck on the road. 5K - Rotella 15W40, Fleetguard Oil filter, tire rotation10K - Fleetguard Fuel filter25K - BG Transmission Fluid Exchange - O'Reilly's ATF+4100K - BHAF changeI guess I need to do axles too but I don't know how or really anything about it - mileage, type of oil, etc.Thanks fellas!

    • 7 replies
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  10. I am trying to figure out how the motor mounts will work. I do believe my towing capacity will improve. http://en.wikipedia.org/wiki/W%C3%A4rtsil%C3%A4-Sulzer_14RTFLEX96-C

    • 3 replies
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  11. Started by LT smoke,

    just wanted to check an see if anyone has done this or heard of this ........putting larger diameter fuel tubes from the injection pump to the injectors.....somewhere in the neighborhood of .093 diameter...supposedly makes the truck have a loping sound .....does anyone know of any drawbacks/downfalls

    • 10 replies
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  12. Just a quick post about my new exhaust. I had only a stock downpipe and a short piece, cut off right before the OE muffler, coupled with a turn-down. That was it..So I got a Diamond Eye Galv. Steel 5" turbo-back exhaust from my buddy Jeremy @ Disturbed Diesel.Removal of the stock downpipe was a little rugged, with my (5) 6-inch extensions put together, a 13mm socket, ratchet, PB Blaster, and JB-80.PBB wouldn't do squat, so I shot it with JB-80 and out the two bolts came. As you can see, the new DP is 3" bell to 4" downpipe, to 5" adapter, then 5" the rest of the way. In the above picture, there's a 40" x 5" piece of tube not shown. This piece would later prove to nee…

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    • 36 replies
    • 9.1k views
  13. Started by hawkeye213,

    Ok last July my if you remember my tranny went out on my trip to Montana. I remember posting that about an hour before my tranny blew up we were climbing up a pretty steep hill at about 65 mph and I got like a 2 sec squeal and it sounded like it came from the turbo I pulled over and popped the hood and took a look and didn't see anything out of the ordinary and I could not make it do it again. So we just went on. An hour later the tranny blows. I just figured the noise had something to do with the tranny. OK here we are 5 months later. The other day I am driving down the road upshifting to 6th and when I hit 65 mph I get this same squeal again. Its just a short little squ…

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    • 8 replies
    • 3.2k views
  14. Started by Lone Watie,

    Quick question - for those who followed my mini-saga of my truck not starting this weekend. My common sense tells me it was the extreme cold here in Flagstaff that caused my truck to die on the road requiring a full system bleed to get her going again. But, I keep reading about the 1/4 tank issue and want to rule out the possibility that it died from fuel starvation. When the truck died on Friday morning, it had just over a 1/4 tank according to gauge, and my SGII told me I still had 109 miles left before empty (the SGII has been very accurate, and I have had problems with fuel level gauge past couple weeks). My question is what exactly is the 1/4 tank issue, and in spite…

    • 16 replies
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  15. Started by DieselD24,

    I tried to put the truck in 4WD Lo with transmission in neutral. i was able to get out of the snowpile no problem but, when I tried putting it back in 2HI with transmission in neutral I got a grinding noise. I paniced as the transmission wouldn't catch a gear.Finally it caught a gear but, when I read up on the owners manual it says truck needs to be rolling 2-3 mph to engage the 4wd, is that with transmission in gear or neutral coasting?I need to learn how to engage this thing properly.

    • 24 replies
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  16. Started by ronman,

    I spoke to moparman this evening as I was being tow-strapped back home from Melbourne to Orlando by my friend's Duramax. :duh:I had zero symptoms of any problem before this afternoon. While towing my fifth wheel camper home from a race, on flat, level ground as is usual for Florida, I had an instantaneous loss of power. I shifted into neutral and coasted the rig off to the shoulder, and tried to restart. It cranked endlessly but would not fire. I decided to crack the #1 injector open to see if I was getting any fuel, and saw none. Ditto cylinders 3 and 4.Then I cycled the key and verified that I could hear the lift pump operating, and could. I loosened the pressure regul…

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  17. Started by Old_Sparky,

    Had the truck over in St. Louis today. While driving around, I discovered that I was having a problem shifting, especially when stopped. I had to put the truck into neutral to stop, shut off the engine to put it into second, start the engine, then go. Upshifts were not much of a problem. Downshifts were shaky, as sometimes they were ok, other times it would not downshift. I ordered new clutch master and slave cylinders from Autozone. O'Reilly's couldn't get them for 5-7 days. No NAPA here. Autozone had the slave in stock, the master cylinder will be here tomorrow. Any suggestions/recommendations? Thanks.

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    • 5 replies
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  18. Started by Lone Watie,

    Really cold here in Arizona last night - single digits - truck started, let her warm up a few minutes, went on down the road and died - believe it might be gelled fuel and need guidance on best course of action. Any help appreciated. Thanks. --- Update to the previous post... Forgot to mention I had it towed home and is sitting in garage right now.

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    • 35 replies
    • 6.3k views
  19. Started by burb31,

    ok....I know I'm running a lifted truck with 315 tires and 4:10 gears but doesnt 13mpg still sound really bad? 120 miles of the 200 i just drove was highway at 57 mph. the rest was in city and some extended idling for warm up before driving. also, my exhaust manifold is cracked...but I don't know how much this would affect it. What do ya think?

    • 5 replies
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  20. Started by 98whitelightnin,

    I went to the dealer and had them activate high idle but it doesnt work. I used a 56k ohm resistor that Prowelder sent for testing purposes and the water temp was down around 100 degrees. I believe the resistor is doing its job at fooling the truck into thinking that its 32 degrees outside because the grid heater took along time to go out in 60 degree weather. MY ultra-gauge shows me that my tps reads 0.00 for the most part but every now and then it will jump up to 0.39 for a few seconds so im thinking this could be the problem. I have a Timbo apps thats only about a year old and I never really could get all the readings to line up like Tim told me to but he said it reall…