2nd Generation Dodge 24 Valve Powertrain
This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.
6,283 topics in this forum
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Hello. My truck died suddenly and now it's only cranking. Got a P1688 code and looks like vp44 computer is toasted. I found a company which repairs vp44 psgs. Now I'm wondering do I have to cut the wires if I remove psg from top of the vp or can I take the solenoid apart from the distributor end? Thanks and Greetings from Finland!
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- 25 replies
- 6.5k views
- 3 followers
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Ive done the Wiring Mod and that cured my surging issue for 6months. 3months ago I had to park the truck since the HydroBooster went out and ive had bad experiences with part store boosters. So I ordered one from mopar that took forever. I finally got it going again today and it started surging immediately I tried doing a apps reset with no luck. I went ahead and ordered all new cables, terminal ends, and batteries to try to remedy it. Is there anything else I should try while im at it?
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- 5 replies
- 978 views
- 3 followers
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Lately I have noticed my 5 speed is getting harder to get into gear. I can feel the shifter moving between the gates like normal but then try to pull it into gear (mainly 2nd or reverse when stopped) it doesn't seem to want to go unless I press the clutch pedal firmly against the floorboard. It wasn't like that before, she used to slide into gear just fine. With a hydraulic clutch I'm assuming there is no adjustment? Is there a way I can check anything? Any other ideas? Thanks!
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- 69 replies
- 12.7k views
- 3 followers
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What’s up new guy here, just bought my truck a couple months ago and stumbled onto the site, lots of cool info. Look forward to sharing my truck and learning from everyone. Like the title says it’s an 01 dodge 3500 4x4 5 speed, it has 301k miles and was a work truck for all but a couple years of its life. Start up construction company bought it in 2005 from an old man that bought it new, they put a flatbed on it and towed equipment trailers. I bought it for what I consider a good deal considering current economic times and plan on making into the weekend truck for the family, tow my boat and looking to buy a truck camper. The guy I bought it from took …
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- 28 replies
- 4.7k views
- 5 followers
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Got a 2001 dodge ram 2500 getting fuel in the oil. Have tried 2 different sets of injectors 7x.010 and 6x.013, put new seals on them both times i used them.(yes i did watch them with valve cover off and could not see anything leaking out the top) I have switched the front seal on the vp44 and its still getting fuel in there. Performed a leak down test at 75 psi and dont have a single cylinder over 20% leak down. Im stumped on what the problem could be at this point. Anyone have an advice on what to look for or try next?
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- 10 replies
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- 2 followers
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I know this might not be a leak most encounter, but when I rebuilt my engine, I used a little RTV on the o ring for the cam plug in the back of the block, did good for 120K or so, then I added Lucas oil supplement, WOW at start up had near 100psi oil pressure, started leaking like a sieve, any way this time no RTV on O ring but I did use Permatex sleeve retainer # 64000/ and the Surface prep/activator # 24163. Hoping it will last me more than 16 mo's.
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- 7 replies
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- 2 followers
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Finally got the head home and head gasket. The only thing I forgot was my lube for the ARP 425 studs. Then last night had a chat with another forum member that showed me a much better nut for ARP studs. Much bigger flange on the nut and thicker body. Last night I got another friend Andrew to help me place the head back on the block. As soon as the ARP thread lube gets here I can start stuffing studs in. Truck has been sitting for long time and need to get it running again.
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- 9 replies
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- 2 followers
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Well, been looking over the truck the last week. Originally had, what I thought to be, a bad water pump. Looked to be leaking out weep hole due to coolant seeping along the timing cover below it. Replaced the pump and all was well for a couple days. After a 4hr trip I found a small coolant puddle. Started tracing it and found the source at front-middle of the head. Leaks down behind the fan housing and follows the timing cover under the water pump. Warmed up the truck and when I squeeze the upper radiator hose small bubbles emerge from the head in the area pictured. Will start tackling the head in the next couple weeks. Surprised it blew with arp studs in plac…
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- 45 replies
- 5.8k views
- 3 followers
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My truck has consistently eaten coolant since I've owned it, 65k miles or so. If it isn't leaking (can't see or smell it), is it possible for the coolant to find its way into the combustion chamber but not have exhaust gas get into coolant? 1/4 - 1/2 gallon a month, new radiator and obviously coolant last summer. Coolant looks new (not surprising considering how much I add).
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- 14 replies
- 1.8k views
- 2 followers
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I have a 99 24v automatic. I was wondering if the engine wiring harness is the same as a manual. My harness was hacked from previous owner and found a good deal on another one, but it’s out of a manual truck. Thanks in advance.
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- 2 replies
- 940 views
- 1 follower
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I believe my DANA 70 housing is damaged and while searching CL for a replacement I found a DANA 80 SRW from an 02. What are the downsides to swapping out? Weight and rotating mass, anything else? Should it bolt up?
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- 5 replies
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- 1 follower
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Does anyone know, or can anybody check what the voltage on C1 Pin8 on the PCM is at idle? I am trying to figure out if the ecm modifies the CKP sensor signal or if it just sends the same signal. I suspected I had a bad ECM and I sent it out for a rebuild from auto computer specialist and they did a full rebuild but I’m still having the same issues. I replaced the CKP sensor a few years ago due to the tach dropping out and a no start issue but I couldn’t get a cummins part so I used an eichlin sensor. When I hooked up a scan tool I had CKP signal and CMP signal but no engine speed at the PCM. For testing purposes could I jump the signal wire from the CKP sensor to the engi…
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- 6 replies
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- 1 follower
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Is this a normal amount of dirt on the compressor blades? Turbo only installed a couple thousand miles. I run a stock style WIX air filter and it's fairly new and clean.
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- 42 replies
- 5k views
- 4 followers
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So the issue I'm having is i have no power in reverse, not transmission problem power but my truck will not push my 5th wheel trailer in reverse up an incline, just black smoke. So ever since i changed to an HX35 turbo and a lower stall torque converter this has been an issue. My thinking on this problem is the lower stall converter is not allowing the engine to increase in rpm to get any boost from the turbo. So question is, will my old hy35 spool better with this setup or would a stock or higher stall converter be a better option or am i just missing something?
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- 17 replies
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- 4 followers
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Just finished building my 02 5.9 and took it out for a test drive, all went well. Before I tore the engine down I was having intermittent dead pedal. I'm likely going to need to replace the APPS? Is one better than another? And possible source? Thanks everyone!!!
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- 6 replies
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- 3 followers
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Hey guys, I’m really at a loss here I have no idea what’s going on with my 2000 extended cab 2500 auto trans. I was pulling my gooseneck probably 5k lbs, while accelerating my truck made a sound from under the floor, maybe trans or front end, sounded like a screech or squeak, and the whole truck kinda jumped. It kept doing it as I accelerated, now it’s doing that when I’m speeding up even without the trailer. Anyone have any idea what’s happening? Clutch?
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- 16 replies
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- 4 followers
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So I thought I'd repost this here. Yesterday I was driving down the road and the truck just died. It threw a p1693 and then a p0122 and p0237. Battery voltage was showing 15.1 and the IAT was showing 2.70v and the engine temp was 2.79v. The scanner was showing no data from oil pressure sensor. The Map and IAT and apps are all brand new. I unplugged the quadzilla and it made no difference. I'm thinking Ecm??? Wiring? This picture is what the scanner was reading when the truck died. The truck would run for a few mins and then die, but now it will only run for about 5 secs.
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- 19 replies
- 1.7k views
- 4 followers
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So how much to shorten driveshaft? I measured the distance with 70 and driveshaft pushed right up against the transfer case there was 2 5/8”. But I also took out 3 extra leaf springs (someone put them in and it rode like a tank). So now I have the 80 in. Looks like have to shorten driveshaft 1 3/4”. From what I’ve been reading people are only shorting 1 inch. Which is right? Thanks.
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- 2 replies
- 938 views
- 1 follower
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Ok... My truck went to down after a hard run here locally. Trying to turn around on the highway and out run a semi-truck. Finally blown the head gasket. Not bad but it weeping oil out the front. Still starts and runs. Yes I know most like the smallish turbo (drive pressure) is my problem and need to upgrade. Right now with all that is going on my 2002 is going to remain down for some time and let me fix it right. I know I got to pull the head and get it inspected for sure then reinstall. I'll leave wire tap off till later when upgrade turbo can be had. Already had a nice chat with @dieselautopowerabout it. Like I'm just about got the 2006 Dodge u…
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- 22 replies
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- 3 followers
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Hi, long time lurker first time posting. Gotta say have read alot on this site has some good Info. Had a issue the other day with my 2000 24v auto. Drove it around all day fine, parked it in the drive way and changed my brake light switch since the brake lights stopped working. After that they still didn't work so I swapped my multi switch with another one, still nothing. Went to fire it up and got a no bus message on the dash, will crank but no start, fuel pump won't prime gauges dont work for volts or fuel level when not running. After messing around checking all the grounds which are tight and clean. Truck has 76k miles on it. Did some more testing, h…
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- 8 replies
- 1.7k views
- 3 followers
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