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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by gradymayhem,

    2000 with Raptor 150, Edge JWA, full 1/2" line from tank to VP, S&B intake. After sitting, she cranks and cranks (5-12 seconds) before starting, and then billows white smoke. I haven't noticed missing coolant so I don't think I'm losing compression via a bad headgasket. Had a bad starter that I replaced and oddly enough a bad vp ground at the same time but this didn't fix the issue. So this leads me to believe I'm losing prime since vp issues typically manifest when hot, not when cold. But my lift pump is tied into a toggle switch on the dash. I can turn on the pump and instantly be at 20 psi right before the vp, so even if I had a small leak, i'd push …

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  2. Started by mehbohdi,

    So I'm going to replace X-over tube o-rings and I have conflicting info, Book says torque injectors install tubes torque injector lines, I have read on this forum leave injectors loose (snug but not torqued), install tubes, torque lines, then torque injectors? Is one method better than the other? I understand reasoning, to help center tube on injector. Is the book overly confident that one could put the injector in the proper position the first time? I want to hear from people that have done it. Thanks

  3. ok fellas.. ... i searched for kick down threads and i would think there be alot of threads but no... My main issue is i have to kick the overdrive out to jump out of my lane and pass a car. or getting on an onramp once i pick up speed it shifts to soon unless im really pedal to metal. so when its on the last gear in overdrive there is no going back. I dont like hot rodding all over the place but if i want to pass a little honda its embarassing sometimes.. just put in 100 hp injectors, adjusted bands at trans... replaced intercooler boots.... its got power just not going very far at 1100 rpm... thnx guys for ur help

  4. Started by 99rcummins,

    i have a 1999 cummins with 109,956 on it. The truck starts runs and performs awsome and holds its oil pressures and temp perfect, and it doesn't ever smoke no white blue or black. MY issue is that it has a straight pipe on it and its only 3 inch due to the muffler and cat rotted and removed due to lack of funds to replace them, and now the truck has what sounds like a tick that comes out of the tail pipe. And mostly only when idle. the motor bay is quite with no ticking or knocking anyone have any clue. ps this is my first cummins so i dont know what it should sound like.

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  5. Started by Hawkez,

    While bleeding my rear brakes in the spring I noticed that the back of my muffler had rusted out and the section of pipe going over the axle was dangling by the hangers. I bought a 4" Diamond Eye w/no muffler and a FTE 4"X30" Resonator. I also bought a few preformed band clamps from FTE, I wasn't sure how many I would need, I ordered 8. The old system came out easy, I sprayed the bolts securing the downpipe to the turbo with PB Blaster a couple of times before starting the install. And I had no problem getting them out. The exhaust kit was great, all of the hangers in the kit were correct. The resonator does come with band clamps on each side, I didn't re…

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    • 8 replies
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  6. This is my first time reaching out to a forum for help. So please be patient with me. My 2001 Dodge has me stumped. Sorry about being long winded. My truck right now so underpowered it is unusable. 2 years ago noticed a significant loss of power. The truck threw the VP44 code. I bought a remanufactured VP44 from alligator performance in ID & changed out the lift pump. I put on about 100 miles and everything appears normal. I then loaned my tuck to a friend to tow some stuff about 800 miles. During his trip, he received a stellar deal on some fuel from Mexico. From looking at the fuel filters I guessing it was mud mixed with a little diesel. After suspect…

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    • 56 replies
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  7. I have to pull my head, and the hoist I had lined up fell through. I can either a new or used 1 ton HF hoist, and am wondering if it will reach our motors. I'm only using it to pull the head, as it's just me, and there are no handy trees around me to help.

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    • 12 replies
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  8. Started by hex0rz,

    Okay, so I have been having trouble with the truck recently. If I let it sit longer than a day, I have to cycle the lift pump to prime to get the truck to fire. Takes a couple tries before it will fire too. If I drive it daily, no problem. I've posted recently about this sort of problem. Today, I primed by cycling the lift pump doing a bump start. Cranked and tried to pop off once. Every time after, no go. So I primed 3 times no go. Then I cracked the injector lines and primed multiple times, no go. I've done everything I think of to try to get it to fire. I have fuel supply to the injection pump, but anything after the pump, dry. Scan gauge show no codes.…

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    • 42 replies
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  9. So, the truck runs, but not great. I get the puff of black smoke when it first starts, but under acceleration, I start seeing big black smoke I've not seen before. the truck is stock, with the exception of an Airdog 150, and has about 340k miles. the injector are stock, and I've lost power recently. I'm not sure if the power loss is due to the injectors being worn, or the fact that my RPM will go to zero, and the pump misses, like an ECU connection issue. when the RPM gauge is working, the truck has power, when the RPM gauge goes to zero, and hard acceleration makes it almost roll coal, with no power. I'm hoping that its a bad connection at the ECU which puts t…

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    • 15 replies
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  10. Started by ras63,

    I have a 2002 HO with 241K miles. It has been sitting for the last year or so as I haven't been able to get it running. Was driving along one day and it shut off, never to run again. Overhead reads ccd after about 10 seconds. No start, no wait to start light, no transfer pump. My generic code reader doesn't indicate any codes present. I have messed around with it on and off for the last year or so, trying about everything in every forum I've found. As I'm writing this, I have every module disconnected (except overhead) and no difference. Initially I had around 1 volt to ground on each of the bus terminals. At the moment, it's up to about 2.5v on each terminal. …

  11. Started by notlimah,

    So I've decided on the 4in DE exhaust. I've heard nothing but good things and buying from a local and US made product is always a good thing IMO. A couple questions... When the exhauat says it comes with a "muffler replacement" is that the equivalent of muffler delete? Also I'd rather not use my stock exhaust clamps, what are some good clamps I could get and how many would I need? Thanks in advance!

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    • 84 replies
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  12. Started by rburks,

    Im reinstalling my turbo and O-Ring on Oil inlet fitting ( one that braided line from oil filter housing connects to ), is shot. does any body know what the size is or is it OEM Specific .. this is the oil inlet fitting on the center cartridge of the Turbo.

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  13. Started by 01cummins4ever,

    Im a new guy on this forum, This is my first post and hope to exchange a lot of infro on this site, Any way I have been tyring to figure out an annoying leak comming from ps pump out the cap for months, The pump seems to Be genarating fluid and overflowing out cap. I can drain pump down a bit and it wont leak for awhile, then about a few hundres miles later it gains a few ounces and pukes it out cap, and of course makes a mess everywhere. I have already changed fluid (put ps fluid back in) and bled system, so I know those ideas wont help, I rebuilt vacuum pump about 150,00 miles ago, and there is no external leakage. The oil comming out of pump is real black, Is it possab…

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    • 24 replies
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  14. Started by 01cummins4ever,

    I think I cleaned my cables for the last time, Its time to replace them all. So ive been looking into a set from custom cables, but for 300 bucks I think I could build my own for about 1/2 the cost. I was thinking about going with 2/0 size for both sides and using a good quality military style clamps, As far as the cable I don't know if I should spend the extra money and use marine grade cable or if welding cable/ automotive cable in the same size would be just as good. And is crimping the best way to fasten all this together rather than soldier,

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    • 35 replies
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  15. The Problem: My head gasket seems to have sprung an external leak right under my thermostat. I've got a big trip coming up next month with a pregnant wife, a 4 year old, and a 7k trailer on mountain roads, so I've got to get this squared up, and done correctly (though not overkill). I'm very capable with a wrench, and have been through every facet of gassers over the last 20 years, so I'm not worried too much about tackling it (other than the 200lb weight of the head). As I move forward I have a couple of planning questions to ask. What tools will I need other than the basics (I've got a decently stocked roll away with the basics)? I don't mind spending up t…

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    • 84 replies
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  16. Started by whodat88,

    Hey there guys... here's my situation. After having no problems I parked in front of my work. Came out for lunch and truck would not start. This has never happened with this truck, always kicked right off. I had my truck towed home, and trouble shot what I thought was the Raptor liftpump was inop, as no fuel was getting to the VP44. Had them send me a new pump as this was in warranty, and I installed it yesterday. I got the truck started, and thought everything was OK. Went to drive it about an hour later and had to crank it for probably 20 seconds before it started rough, then smoothed out. I was going to go into town with it, but as I was driving there I thought…

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    • 61 replies
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  17. I'm disabled & have to send out virtually all work. I have an original maker AirDog... out of warentee because if how I bought it... mounted to the frame rail. I like the mechanical pumps but am afraid I can't send something that complicated to a shop. Wife has the truck... broken down in Vt. So I have to make choices, long distance. I'm going to have to deal with it tomorrow.

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  18. Does the Edge Juice or Comp still allow Torque Managment to de-fuel

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  19. Started by WesHawkins,

    Hello guys, haven't been on in a while but now that the house repairs are done for a few months I thought I would do some things to my 2000 CTD. I am thinking of getting a performance tuner and this will hopefully not open a big can of worms and arguments, not my intention. I have a 2000 Dodge CTD that is stock with the exception of a 4 inch exhaust. Thinking about installing a exhaust brake for towing our travel trailer. I am also thinking about installing an engine tuner and am looking for ideas and suggestions on which one to get. I'm looking at the Edge tuners. Any thoughts? I don't want to install any high flow injectors or a high performance Injector pumps…

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    • 61 replies
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  20. My 98.5 cummins has been in the shop for 8 days now and each day reveals a new problem. Took her in after a few hard starts where there seemed to be a loss of prime. The day before the shop appointment the oil pressure gauge suddenly dropped, then went immediately back to normal. I was a mile from home so I decided to limp her home, the oil pressure dropped to zero and then jumped back to normal as I pulled away from the intersection stop. Acceleration seemed to keep the oil pressure in the normal range. Anyway, I ger her to the shop who seems to start throwing parts at the problems. They replaced the oil pressure sensor and said the injector connector pencil o-ring…

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    • 26 replies
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