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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Injector pop pressure and it's possible affect on mileage is a subject I have not seen discussed on the forum.Does the pop pressure of the injectors affect the atomization of the fuel enough to have a noticeable effect on fuel mileage?I suspect that it does.I'm on the third set of injectors in my truck trying to get a good balance between towing power and economy.I also realize that today's fuel is not as good as the fuel a few years ago.On the stock injectors in 2004 I was getting great mileage. Then I got a set of +80 injectors using the stock ones as exchange. Mileage went way down hill. I have since put in RV275 injectors and gained some of the mileage back but it sti…

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  2. Started by rburks,

    I have been trying to get a hold of him myself for at least 3-months,..Left e-mails, voicmails, PM...no responce... I bought one of the "TUNNELRAM" Intakes with intake elbo/horn...IT WAS SUPPOST TO BE A MATCHED SET FOR 2002 2nd GEN...but the INTAKE ELBO/HORN does not fit; not even close...I new it would not fit when i opened up the box so I tried to call him..left Voicemail...the email...sent the Guy that made it a PM and he replied back that it should work and told me to call "JKIDD" for any other problems... ...THATS WHAT I TRIED TO DO IN THE FIRST PLACE!!! Besides this was his {TURBOLOVVER'S}product...his fu%$%^ up. He shipped the pair Directly to me! total…

  3. Started by guesswho512,

    i changed the fuel filter in the canister the other day. after draining the can most of the way down i noticed a gold blob sitting at the bottom(separated). after thinking about it, i shoulda touched it. i just took a photo and poured it out.i don't run fuel additives. the only additive i have ran since the last filter change is TC-W3, but quit using it as i have been using 5% bio. when i saw it, it made me think of frying oil.has anyone else ever seen this?

  4. Started by elshadow001,

    I'm looking for opinions!When I head to the last section of road to my house there is about a mile of slightly down hill road.So I have been down shifting my truck into lower gears and letting it slow down graduallyMy thinking -- even though I have no jake brakes or the such. My thinking is that the down shifting will allow time for the turbo to cool down and prevent bearing damage from the left over heat that has been built up.Any opinions on that?

  5. Started by volkswagon,

    I tried using my cruise control on my way home from work tonight and it set a about 90 km/h. Nothing faster but I could use the accel button to speed it up. Played with it some more and then it wouldn't do anything. The odometer readout showed that it would turn on and off. In the morning I was pulling a trailer so I didn't try it then so I can't remember when the last time I used it. Any ideas?

  6. I rebuilt by '01 24 valve truck and ran fine for a day. After driving about 5 miles to the store it started leaking on the passenger side at the oil cooler. Is there a particular trick to putting those on? Also another possibility is the AC bracket. When I put that on I didn't realize a gasket went in the block. I got that gasket and ordered the oil cooler gaskets to put in tomorrow. I'd appreciate any advice or insight on that.

  7. Started by david7w5,

    I have a 2001 dodge 2500 5.9 cummins 4x4 with an auto trans. When I start off in the morning I have to wait till the heat hand moves to leave the drive way. If i start off before that i have no power or speed. The truck does no smoke, use oil, or have any codes. It is not cold outside in the morning about 70 degrees f so i don't believe it needs pluged in. after it hits 190 degrees it runs strong. I am also fine all day as long as its driven ever so often. I did put a new lift pump on it and didn't help. Need help please...Thanks,

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  8. Started by white01,

    ok i have had a little surge in the cruise control while driving down the highway with smarty and edge...not anymore...so far..i put some aluminum foil on the wire from the alternator to the passenger battery..the wire that is black with an orange stripe...so far knock on woods..no surging.:thumbup2:

  9. I have an '01 Dodge diesel 3/4 ton that I rebuilt the engine on and it started right up after bleeding the fuel lines it started right up and ran fine. One of the batteries was dead and I replaced it tonight and went to start it up it just turned over like it wasn't getting any fuel. The overhead display read "CCD" and the engine light was on. The scanner pulled P0122 and P1698 codes. P0122 looks like throttle positon sensor and I can't find the P1698. Could replacing a battery killed the TPS sensor or was it just coincidental? I'd appreciate any assistance or insight anyone has on this.

  10. How do I decouple the hardline from the softline aout of the cooler. Similar to below (taken off web - not a dodge ram)I have the retaining clip on - but can't seem to get the hardline out. Do I just pull or is there something else ?? :shrug:I am decoupling to install a soft line from my AUX tranny cooler in back - thanks

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  11. Started by smokeythedodge,

    I'm about to pull my engine out of the truck to clean it all up, reseal everything that is leaking and put in a new oil pan, and paint the whole thing 'apex red'. First thing is first though, have to pull the tranny. I have a little tranny jack for car transmissions, it wont handle the nv5600 though. So who has suggestions on a good jack that will make this easier???

  12. I know this has been asked before prolly more than once I need a fuel pressure guage and I want it to be accurate but would like to keep just the fuel pressure guage cost less than 150 because I still would like to have some reserve for a new fuel pump if needed now the interesting thing is when ever I check pressure overnite here at hom its always at twelve and stays there engine off and its been that way since i got it I have removed the pump and wrapped it to the best of my abbity with header wrap and I would say I'm yet to have a problem after puting 150,000 on this pump I am starting to get concerned and yes the truck is pretty much so stock just home grown mods to i…

  13. I read in a thread on CF that the plastic style drain valve on the water separator that comes on Airdogs does NOT drain water; and that Pureflow has recently switched to a metal drain valve in order to solve this problem. I was wondering if any of you had heard of this, and if it's a prudent move to get a new water separator with this new style drain valve on it?

  14. Started by dripley,

    went home las t weekend and installed my rebuilt ecm. fingers crossed i turned the switch on and the electronics cycled like i had not seen in months:hyper:. started the engine and all was fine. stepped onthe throtle and it responded. i alsmost fell out of the truck:thumb1:. the check engine light went out and out the driveway i went. i've been driving a Dakota with rack and pinnion steering and when i hammered the gas i remembered my steering was not quite the same and held on for dear life, but i could not take my foot of the pedal. she ran great. went back home and started checking things out and my son spots fuel coming from on of the injector lines on the IP. Turned …

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  15. Started by Blueox01,

    The APPS sensor has 2 Idle validation switch pins, pins #2 & #6 anybody know which is Idle ON and Idle OFF(or Throttle ON)

  16. Started by moostang,

    Does anyone have the dimensions for the VP44 gear puller? I want to make one for almost free rather than paying $40 + for one.

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  17. just recently swapped an auto for a nv4500. truck still runs, but occasionally will coast then surge ahead with a jolt. I have had it to the dealer and a private shop to have the ecm and pcm re-flashed, niether place could do it. Any ideas or will I have to buy a reman or junk yard computers?

  18. Started by jlwelding,

    Ok folks I need to know if I take the banjo fitting ( return line ) off at the vp and blow air thru it to make sure it's not stopped up , will it hurt anything like crossover tube orings. I just wont to make sure the return to the tank is open. Also will it hurt vp?

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  19. I started my ball joint replacement today. It took a while to find the 1-11/16 socket. All the sears around me were out of them and the parts stores wanted 40$+. I am down to removing the Hubs. I tried the socket and power steering trick to no avail. Sledge hammer did not work either. Hubs have had a daily dose of PB blaster since Wednesday. Going to try a portapower tomorrow. I think I can get in to bite on the outer C. any other suggestions? Any homemade hub pullers? Do the Hub pullers push on the axle shaft? I have searched both forum and could not find much. Thanks Eric

  20. Started by jlwelding,

    I have oil all around the sending unit, I guess thats where it's coming from. Is this a Dodge item or can I get this from auto parts?

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