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We are privately owned, with access to a professional Diesel Mechanic, who can provide additional support for Dodge Ram Cummins Diesel vehicles. Many detailed information is FREE and available to read. However, in order to interact directly with our Diesel Mechanic, Michael, by phone, via zoom, or as the web-based option, Subscription Plans are offered that will enable these and other features.  Go to the Subscription Page and Select a desired plan. At any time you wish to cancel the Subscription, click Subscription Page, select the 'Cancel' button, and it will be canceled. For your convenience, all subscriptions are on auto-renewal.

2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. Started by heirloomdiesel,

    Upgraded my brake cylinders a while back. Had a short video on it. Seems to have made quite a difference even though some were negative about it. Video

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  2. Started by Marcus2000monster,

    Good evening folks! So for a good while now my air conditioner has not been blowing cold at all. Almost lukewarm. Most folks say it needs a Freon recharge which is available at my local parts house. My concern is that if it needs recharged to blow cold again does that not mean that it is leaking out somewhere? I would like a step by step guide to recharging and testing for leaks if y’all would be so kind. Thanks!

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    • 17 replies
    • 3.3k views
  3. Started by Sycostang67,

    Lately I've noticed my fan works really good sometimes and then other times it just doesn't feel like giving 100%. Sometimes I can feel the air on my face sitting back in my seat and other times I have to be right next to the steering wheel to feel it. It usually changes after the truck has been stopped and then re-started. I've never noticed it to change while driving. Is there anything I can check or am I too assume the fan will be exiting stage left eventually?

  4. Started by Mj2545,

    Hey, having a issue with ac components. Today i replaced the ac compressor due to a slight grinding noise within the compressor. After changing the pump, took my truck to a shop to have it vacuumed and recharged properly. They tried to recharge the system but it did not work. The compressor and lines accepted all the nessessary R134a needed. (0.90 kg) or 32oz. The compressor started to short cycle, acting like it was low on refrigerant. Started paying attention the the low and high side gauges and immediately noticed something was wrong. Low side, started around 50-55 and drops to 20 under clutch engagement. At the same time, high side, started ar…

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    • 20 replies
    • 4.7k views
  5. Started by Marcus2000monster,

    Mike if this is against the rules to post about this vehicle please delete. I have started doing all the maintenance on my parents vehicles and the Sienna has a bad pull to the left. What causes this? I have checked fronwheel bearing play but nothing. Stuck calipers? Thanks!

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    • 1 reply
    • 723 views
  6. Started by Bar GN,

    My 99 has the typical power steering growl. I had a 98.5 that did the same thing and I swapped the fluid with ATF+4. I wanted your opinion on it and if there was an easier way to fluid swap. I vacuumed the fluid from the reservoir, filled with ATF, ran it, then repeated the process until I thought I had mostly new fluid. Ran it for a couple of years with no problem and was noise free. Thanks for amy input.

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    • 15 replies
    • 5.8k views
  7. Started by Macarena Man,

    Do like the OEM alloy wheels .... but, one of mine has a small hairline crack on the inboard rim area. Small, it loses 3-4 lbs. pressure per month. The specs for these alloy OEM's don't list the weight. Maybe this shouldn't be a factor since I'm running 285's ..... but, curiosity killed the cat. Anyone know the weight of a bare OEM alloy 8 x 16" .... ? Want to replace these rims with 'classic' style/type alloys .....

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    • 8 replies
    • 1.6k views
  8. First I have to say MoparMan rocks. Has saved me hundreds if not thousands over the years! I'm looking for suggestions on the hard lines from the ABS controller and aluminum block that run to frame mounted blocks. It appears that Dodge went with a hybrid of standard and metric on the lines. Wanted to se what y'all have done when they rust out. I was blessed that failure occurred on the ranch and not on the road. Is there pre-bent lines available or has anyone used stainless braided for this application. Thanks for any input.

    • 9 replies
    • 2.2k views
  9. Started by CTcummins24V,

    Hopefully replacing my power steering pump tomorrow. There is a threaded pressure line at the bottom of the pump and then I think 2 return lines to the pump from the booster and gearbox. If they are both return lines, does it matter which stub the hoses are attached to on the pump? I was reading IBMobiles filter article and I may have my return lines crossed, but in theory it shouldn't matter. I also have a filter on the line coming from the booster to the pump where IBMobile has it on the line from the gearbox?

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    • 25 replies
    • 3.8k views
  10. Started by unioncreek,

    Terrible year for mice in my area, my truck is the only one of my vehicle that have never had any in. Till this year, had one get in the fan and get decapitated by the fan. Had to pull the blower out and remove it. Truck still smelled like mice the other day, removed the blower again to make sure I had gotten it all out. Found the head of one in there, cleaned everything up and it's better this morning, I must have gotten everything out. Has anyone else had a problem with them and where do they get in. Bob

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    • 32 replies
    • 3.7k views
  11. Started by Dodge48,

    The project I'm working on that might be of interest to this forum is the 1948 Dodge COE with 1996 Cummins 5.9 I've got the structural and body fit problems resolved; current focus is on the harness; I've got a 1998 (12V) complete wiring harness, it appears that the engine harness is a pretty easy adaptation; now considering the harness came out of a traditional Ram 2500 I've had to make provision for re-routing some branches of the harness to provide for the much different layout required for the COE. My intent was to "strip" un-needed wires from the body/interior systems; specifically ABS, Airbag System, Seatbelt electrical components and Instrument components. I int…

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  12. Started by 975speed,

    Anyone have a clicking noise sometimes when stopping or turning truck is a 2wd thinking it could be rear end but not sure

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    • 8 replies
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  13. My Sport model has always had this bumper dam, or valance, connected to the bumper and tied to the frame. I dont know why or what purpose it serves other than maybe helping air flow through the radiators... But, I see pictures where some 2nd gens dont have one. :confused013: Do you???

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    • 14 replies
    • 1.5k views
  14. Started by Seanjj,

    My track bar just separated at the balljoint near the differential. Which is the best upgrade and why? I read on a few sites that the newer dodge pickups will match up front end components.? I also can turn the steering wheel about 3” to 4” before I get response for steering. What should I do to correct this steering and get it back to new steering. I have 285/75R 16 tires and stock 16” wheels. No other mods accept for a Darin’s steering stabilizer. The truck is a 2002 HO Cummins 2500 Sport

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    • 31 replies
    • 3.7k views
  15. Started by ljrustler,

    So I swapped out my injectors today with a new set of RV 275s. I'm pleased with the performance boost and overall improvement in throttle response. My problem I'm having is that I have a plastic tube about 3/16" in diameter that has come loose and I can't figure out where it goes. In the attached picture you can see that one end comes from what appears to be a check valve maybe. Can anyone help me identify what and where this tubing is and where the other end may attach. On a possible related note, my interior vents have stopped working and they worked fine yesterday. My AC is producing cold air but the vents won't open. Any help would be greatly appreciated.

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    • 11 replies
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  16. Started by Jnewman,

    No power to fuel pump or injection pump code 1694 Cummins says ecm ok truck just shut down on interstate

    • 4 replies
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  17. Started by 01dodge24v5.9,

    Anyone have a connection to get EMF ball joints for an 01 4wd 2500 ? Or feed back good? Bad?

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    • 8 replies
    • 3.2k views
  18. So I just replaced my brakes all 4 corners pads and rotors and new calipers up front. And now when I come to a stop slowly it feels like ABS kicks in. No lights in the cluster coming on. It does not do it every time I stop. Could it be the rear speed sensor ?bad wheel hubs up front ? I am lost and scared to put a trailer behind it till I get it fixed. Any help I would really appreciate it

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  19. Hello everyone my Name is Mike. I have an 01 Dodge 3500 w/453000 miles. Having an issue with alternator not putting the required voltage to the batteries. after numerous alt exchanges and no improvement Im at a loss.When the alt is not putting the required 13.5 volts the a/c compressor quits working.

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  20. Started by SavageConcepts,

    Need a little help here as I am stumped. I just pulled the Vac/steering pump as a unit and fixed the oil leak with new seals and a new power steering pump. After everything was back in and fluids were topped off I test drove it and right away the ABS and parking brake light came on. I checked the vac line and its connected. My vent control works great so I know the system has vacuum. Test drove it and power steering works and brake pedal feels good but a panic stop locks up the rear brakes (no abs function). What am I missing? Truck is a 2001 2500 Cummins 4x4 extended cab. found a wheel sensor plug was not properly connected. Thx…

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    • 8 replies
    • 2.2k views