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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by BBHD,

    Good morning gang. My uncles 99 has no wait to start light however the grids cycle after it starts. With a test light there is no trigger from the ecm when you cycle the key. No codes and it runs great. It also has a new IAT sensor. Thanks in advance for any guidance

    • 6 replies
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  2. Started by leathermaneod,

    Hi all, So I have a new Valair single disc clutch with all new components, and new OE hydros from Napa. I have about 1000 miles on the hydros and 550 on the clutch. Today I noticed that sometimes, as I'm slowly letting up on the clutch pedal, it feels like it is sticking or binding kind of. It is only minor and only when I let the pedal out very slowly, which I normally do, and even then its not all the time. Its like it will just kind of hang up slightly then let go and release more quickly than I want it to. I am sure the clutch and components are installed correctly as I and my dad did it together and we are both pretty competent in this area. We also had the help…

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    • 100 replies
    • 12.8k views
  3. Monday I will be changing the oil for the second time since ownership. I know some send off oil samples.. where do you send it? Is there a sample kit to buy? I will be doing the Fass fuel filter and water separator for the first time. First question.. Are all the cross referenced filters on one of the pages I see here respectable replacements? Should I pour some fuel into the filter? Will it be difficult to start the truck? Not sure what to expect....

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    • 10 replies
    • 1.6k views
  4. Started by Hawkez,

    my truck died while accelerating. i have p1689 & p1688 codes. it turns over fine, fuel pressure has been fine but i wasn't looking at it when it died. jusy died, no sputtering or warning. i unhooked the edge and nothing changed.

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    • 23 replies
    • 3.9k views
  5. Started by TFaoro,

    Let's see your gauge setups! Need ideas where to put my phone / gauge thing

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    • 47 replies
    • 8.8k views
  6. Started by Me78569,

    Well the time has come to tear into my NP241DHD, I just bought an overhaul kit, ( seals and bearings only). I will be dropping the transfer case at some point next week / weekend. Issues are I have a random grinding when I hit bumps, either in the CAD system or in the transfer case. Pulling the stick back to 4x4 makes the noise go away, but I not longer have a working vacuum actuator either so I don't know if it CAD is to blame as I really doubt it is able to move the collar. I also have no ability to go into N or 4l in the transfer case. It literally hits a wall trying to push from 2wd into N, so I am GUESSING that the shif…

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    • 70 replies
    • 9.2k views
  7. Started by Frankstein,

    Hi guys, I would like to know if a too long filter extension can cause problem to transmission or to the pump. I custom made a deep pan 6 inch and made a 3 inch filter extension... What you think?? the company sells one with around 1 to 1.5 inch of height. Thanks Francis

    • 6 replies
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  8. Started by Royal Squire,

    Boy was I wrong! Was going to change front pinion seal real quick but turns out at least one of the pinion bearings is junk. I don't have the time or the money for this. Plus I gotta work outside in the mud. I hate to have someone else do the work, I could try to find a good used diff. Sure miss my old shop.

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    • 10 replies
    • 2k views
  9. Started by Hawkez,

    I thought I had it all figured out, I called DAP today and they told me the opposite of what I thought I knew. Is the only way to find the correct pump that I need, to pull the old one?

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    • 31 replies
    • 6.6k views
  10. 98.5-----5 speed. Having an issue where I'm not getting the starter to engage the flywheel. Starter will go, but will not turn over the engine. Batteries are brand new as are my cables (I'm 100% sure that my connections are all good.....now ) The story........................ This initially started out as just a "1 click, no start" when turning the key; it also threw a code. Went underneath to to check the starter cable.... I unfortunately caused an arc because the connection was loose and I'm fairly confident I made something go crispy critters in the starter. I only had one negative disconnected so I learned the hard way ; save the lecturing, all yo…

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    • 7 replies
    • 4.2k views
  11. Started by notlimah,

    Well like the title states, I'm curious on your guys opinion on running a smarty with an auto trans? Obviously until I get my trans built, it'd be run on the lowest of settings or off. To me the smarty isn't just for the tune ability but also to be able to help others clear codes, set high idle and things like that. Only concern was I've heard it can be pretty smokey on autos and I'm not trying to drive around a smoke machine as my DD!

  12. Started by jamman,

    Let me paint the picture. Monday of last week saw me begin driving ~120 miles/day to a new job. I filled the tank up on the truck that weekend. I had not topped up with 2 cycle lately, but had a residual amount in there that I felt was sufficient due to always putting in either 16 oz or 32 oz, just depending how close I was to 1/2 a tank or a full tank. Oil checked out good, trans fluid ok, etc. Good to go. Monday morning. 30~ miles in, hit a valley and as I start to pull up out of the hill, I can't hardly get her to go. It lacked power. It wouldn't downshift like it normally does when it grabs a gear to pull. The turbo wasn't spooling up. And it would sort of s…

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    • 17 replies
    • 4.3k views
  13. Started by Frankstein,

    Hi, my truck is stored for winter. I need to rebuilt my trans. this spring cause last autumn I had a leaking problem at the inspection cover. The trans. shift Ok but in O.D I felt a little slippage . I was thinking of an oil pump seal or maybe the converter???? If someone can help. 47re transmission. just been rebuild 2 years ago by me but had a problem with a hose to the cooler. It disconnect and lost all the oil. After that the trans. run fine for about 1 month until I work on adjusting TPS and got this leaking at the cover!!! the shift become more strong like 1-2. like a shift kit after TPS adjust and before the leaking problem .. . I install a transgo diese…

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    • 8 replies
    • 2.9k views
  14. Started by Jbolduc,

    I can't decide on which governor solenoid to get, the upgraded borgwarner or the GM upgrade. Who's running what?

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    • 10 replies
    • 1.6k views
  15. Started by volkswagon,

    I'm digging into my rear brakes tomorrow. I had one side open the other day to replace the auto adjuster and I have a hunch they've been assemble wrong the last time. Does someone have a diagram of how it all goes together? Like which shoe is the front one, how the cable for the adjuster is routed etc.

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    • 20 replies
    • 4.1k views
  16. Started by dodgedieselnewbie,

    How important is cool down before shutting down your truck? What is that number and the amount of time it takes? I think I heard there is a gadget you can buy where you turn off the key but the truck stays running for a couple minutes... ?

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    • 14 replies
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  17. Started by Hawkez,

    What are the options for installing a fuel pressure test port? I know some to the late 2nd Gens had a schrader valve at the VP44 where fuel come in. But if you upgrade your fuel lines and replace the banjo that gets removed. I still have the banjo on the return line leaving the IP, can I put a test port there? Or is there somewhere else that is better? Thanks,

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    • 26 replies
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  18. Started by volkswagon,

    I'm wanting to adjust my valves tomorrow and tried finding the procedure here. All I'm finding is for 12 valve engines. Is it the same for the 24? If there's an article on it I guess I missed it...

  19. Started by notlimah,

    So from my research I've done so far, the 1693 code is just a code thrown, letting you know that there is a code present on one of the other computers right? The 0500 code is a speed sensor and ABS issue, short version, the pcm(?) can't tell why or thinks that front and rear wheels are spinning at different speeds. The CEL only shows up when my key is turned on and the WTS light is on. Once the engine is running, the CEL is not back lit and the truck seems to run fine. Occasionally, I'll have first gear run a little longer then it seems it should, and I have a weird lock up thing happen in between 3rd lock up and 4th. I can expand on those if need be. Other poss…

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  20. Started by stevens cummins,

    How bad are the transfer cases for slop behind the nv5600 I after my reman nv5600 I seem to have a decent amount of play in the drive train and I'm not sure if its somn on the trans or transfer case it seems the case thunks but I can't tell for sure