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2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. Started by LorenS,

    I recently had my tank down to clean/install draw straw. There was a vent-line looking connection that was plugged with crap, but nothing on the end of the line; I put a new piece of 5/16" fuel hose on it and made it into a loop to at least slow ingress of crap as the tank breathes. Is there a special vent that's supposed to be there (like with a roll-over shutoff gizmo), or just a standard breather? Or....? Lots of things missing on my truck, including the puke bottle! Didn't even know that was a thing until I saw MoparMan's PVC pipe trick.

  2. Started by Mopar1973Man,

    Finally after all these years I wore out the parking brake shoes and the rear cables are hanging up which doesn't help either. So I pull the driver side apart to look things over and see if I could free the cable up. That was fairly easy just tape a funnel to the cable end and pour a bit of diesel fuel in the funnel and push and pull the cable. This freed the cable up again for now. Closer inspection I wore on shoe down to the steel and just about to make steel to steel contact with the drum. So for about $90 buck I'm getting two new rear cables and set of parking brake shoes for the truck. Explains why the truck would creep off on me. I should have parts by tomorrow...

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  3. Started by jumpjg,

    New member, new owner, first post. Picked up a '99 3500 quad yesterday. Been reading the owner's manual and it seems the truck may be equipped with the remote keyless entry system, but I have no transmitters. Reasons I believe the truck is equipped with the system is that the doors automatically locked shortly after pulling out of the parking lot, and the interior lights stay lit for aprox 30 seconds after the door is closed. The truck also has many other options like power windows, power seat with lumbar adj, overhead console with compass/trip computer, auto dimming mirror, etc., so RKE would seem like a logical option in this truck. I'd like to get a transmitter (or two…

  4. Started by GSP7,

    On a automatic the Back up light switch plug has three wires, violet/blk, brn/grn, and a black/? wire. Connect the violet/blk to the brn/grn and the back up lights go on..... What does the blk/? go to? Edit, Never mind,,,,, I found it in my service manual, the third wire is the ground for the starter solenoid circuit .

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  5. Started by Sycostang67,

    Lately I've noticed my fan works really good sometimes and then other times it just doesn't feel like giving 100%. Sometimes I can feel the air on my face sitting back in my seat and other times I have to be right next to the steering wheel to feel it. It usually changes after the truck has been stopped and then re-started. I've never noticed it to change while driving. Is there anything I can check or am I too assume the fan will be exiting stage left eventually?

  6. Started by The_Hammer,

    I have a 96’ Ram 2500 4x4 with 4-wheel ABS. The ABS system hasn’t worked in quite some time which is fine by me as the last time it kicked in I almost went through a stop sign and into an another truck. The problem I’m having is the rear brakes will lock up with relatively light pressure. So far I have: • Inspected the rear brakes and checked the adjustment, nothing was wrong. • Replaced the front calipers, pads, and brake lines. • Installed a new master cylinder • Thoroughly bleed the entire system. I’ve had this happen before on a different truck (non-ABS) and the culprit was a malfuncting combination valve. The problem…

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  7. Started by Hawkez,

    I bought my dually more because I got a great deal rather than for the necessity that I had for dual rear wheels. At first I wasn't sure I liked the wider back end but I have come to terms with it and really don't mind the extra pair of tires at all...except when it comes to checking air pressure and servicing the back tires. What a pain in the butt! I have stock wheels so in order to access the valve stem on either the inside or outside tire I have to remove the chrome beauty ring and coerce my 11 year old to help me remove the valve stem caps. My hands are too big to fit through the holes in the rims and removing the outside tires isn't practical. I am convinced th…

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  8. Started by Mopar1973Man,

    I want to bring your attention to heat core servicing. I know there is a thread over on CF explaining on how to do the short cut method where you cut the tube ends and hose clamp inside the truck. This gets around the idea of having to recharge the A/C. I would like to advise against this method being so far the HVAC I've open in the years all them are truly funky looking with everything from mice nest to like this one with packed hay and road dust. If you going to do a heat core do it right and take care of everything. This includes the stepper motor for the blend door, dust and debris on the system, check your blower motor for problem and resistor.

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  9. Started by CTcummins24V,

    Anyone order tires online and have them shipped to your house? Down sides? Pep boys has a sale and I can probably save close to $200 after all is said and done, online purchase only. There is a store 45 minutes from my house so I could drive there if I have issues with the tires. Or should I just go to my local guy who is 5 minutes from my house? Pep boys has Cooper A/Ts or I go local and get Dynapro ATMs, both 265/70/17

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  10. Started by rancherman,

    so, to all the flatbed owners out there.. Where do you have your mudflaps hanging? Close to the rear tires, or further back. My mudflaps are are hard plastic (recycled 'something') and pretty stiff. they are 2X3 foot. I'll probably trim them a little. If I mount them right behind the rear duals, say 4-5 inches back of the tire, It'll keep crap off the tailpipe... but there is always the concern of ripping them off whilst backing up in mud... Semi driver friend warned me about that.. If I mount them towards the back of the bed, then the exhaust may melt the flap.. the flap would only be 5-6 inches away from the exhaust flow. Thanks for any advice!

  11. Started by JOHNFAK,

    Ok - need a hand - I suck at electronics Drivers window would go back up. New motor/bracket for window 2 months back chasing this issue. Worked flawlessly - till a week ago started having more issues. When I apply 12v direct to window motor harness it goes up and down fine - so its a problem with the switch (in the door where you move the windows up and down) or the wiring in the harness. I assume the switch in door connects the circuit when you want to window to move. That is the circuit is "broken" when the window switch is in neutral position. That means that the harness should have constant 12v right ?? So how do I multimeter the harness to check …

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  12. Started by YeaImDylan,

    Hey all, planning/wanting to do the rear pinion seal on my truck and while talking to my dad about it on the phone, he warned about having to re lash the diff after taking that big nut off (the one torqued to 450+ ft/lbs). Is this the case? Truck I'm almost certain has a Dana 80 due to it having the 6sp from factory. Any knowledge or tips or suggestions are appreciated! Thank you all.

  13. Hey all, I got my truck inspected this past Friday and they told me that my hard brake line that runs behind the fuel tank isn't gona last much longer. My dad recommended just leaving the old piece in and fishing a new one through, and I read it quite a few guys doing that on CF. Does that sound like a decent idea? Anyone have any ideas they think are better? Also, I read a lot about this new copper/nickel alloy brake line and guys are saying it's great to work with and doesn't rust. Any opinions on that stuff? And what size are the fittings on that line? I believe the line is 3/16 but I don't know the fitting/thread size.... thanks!

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  14. Started by JOHNFAK,

    Found a truck I want based on its performance modifications ....... but when we get some more photos I was a bit shocked to see the amount of rust (not a cheap truck with the mods). Would this scare you from buying ? I wouldnt normally even consider it - but the owner seems straight up for getting it resprayed and taken care of for $1200 (full truck spray). Just wonder what kind of job its going to be and if Im going to see more rust and bubble issues later ... - - - Updated - - - pic Theres other bad spots like the doors - hes going to replace one of them...... the part with above is it looks bad enough to me that they would have to cut it out and basic…

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  15. Started by LorenS,

    Before I call Quadzilla for support, I thought I'd ask for suggestions here. I recently noticed that my Quadzilla high idle won't start anymore. I have checked several times that it is on and the elapsed time is set right now to 60 seconds. I have tried other tunes and it doesn't work with any of them. I have deleted and reloaded tunes, that didn't help. I checked that my Vehicle Selection is correct, V2 Dodge 98-2002 version 2.7, NOT the 4k. This summer a rodent chewed a little hole in my iQuad box. I have since used a VERY small piece of that rubberized/foil backed tape to seal the hole. I have not had to jumpstart the truck. The only time a battery ch…

  16. So I pretty much replaced the entire A/C system and when I put the new compressor in I put around 7..5 ounces of PAG 100 in. My questition is should I have put oil in each new component I put in or just put the proper amount in the compressor and roll on?

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  17. Started by BAW,

    Hello, I have 98 dodge 3500. The left headlight is dim on both beams and I checked the grounds replaced the bulb. It only has one fuse and the right light is bright. Sockets are not corroded but the dim light is 7 tenths of a volt less then the right one measured at the socket. Could the headlight switch be causing the problem? The dimmer switch seems fine.

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  18. Hello All,I have a 2001 Dodge Ram 2500 4X4 CDT Auto, and I did the sport headlight conversion a while ago and I recently bought the wiring harness from Daniel Stern Lighting. My initial impressions the harness uses very good components and heavy gauge wire. My truck was an export to Canada and I do have the DRL and I did the DLR mod as instructed by Daniel stern. However I do have two problems that I am tiring to resolve. 1. When I hook up the harness the drivers low beam is on all the time with the key on or off. When I turn on the headlights the low beam works only the drivers side and the high beam works as it should. 2. My fog light relay i…

  19. Started by CumminsTech,

    So I was at the local cafe this morning getting breakfast and the village police chief came in who I know pretty well. (Not in a bad way haha) He came up to me and we started talking and apparently around here they have had a rash of dodges with tow mirrors being vandalized. He said they caught a few teens who were out "moose hunting" as they called it. Which he explained to me is they go around smashing off tow mirrors for kicks. I get the whole name of the game as some dope came up with tow mirrors out looks like a moose I guess. He told me it's been happening around this county and a few others in the surrounding area. I just don't get the younger generation now days ?…

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  20. And I found the reason. Yay. Another win for Minnesota winters. I thought the racket was just from stuff bouncing in the bed. Nope. Im going to replace the passenger shackle as well.

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