2nd Generation Dodge 24 Valve Powertrain
This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.
6,275 topics in this forum
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Has anyone heard of Rotomaster turbo rebuild kits. Rock Auto sells them for about $35. Thinking of trying one mine is starting to get a little oil past the seals.
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- 27 replies
- 4.6k views
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It sounds just like wind in a tunnel. Goes right alongside turbo boost. Stops when letting off the throttle and starts when getting into it consistently. IC boots look fine. Very little shaft play. What could cuase this? Thanks!
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- 33 replies
- 4.3k views
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Hi, I have a 2001 dodge ram 2500 4x4 vin 6 truck , and need to know turbo model number, looks like my waste gate si stuck or damage. According to my bluetooth scanner the turbo pressure is around 29 psi when idle and up to 37 psi when reaches 2100 rpms. I had the sensor replace because low voltage code p235 (I believe this was the code number) and I was able to duplicate intermitent signal data dropping all the way to 12 psi. But even before I had sensor replace on idle it was showing 29 psi. Regaridng turbo ID I could see some numbers inthe front side but I was expecting something that leads me to HX35 or HY35.
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- 4 replies
- 1.1k views
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Sometimes when I let off the accelerator in my truck kinda quick I hear a chatter noise kinda like at the truck pull when they end there run. I had somebody else in the truck and they heard it and told me that my turbo was spinning backwards and that it is really hard on turbos. They told me my waste gate wasn't opening quickly enough. The higher the level of the programmer is the more frequent it happens. Do I need to fix the factory one or buy a new one like the one from Banks.
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- 27 replies
- 8k views
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Hey guys, Last night I headed home from a buddies house and the turbo (hx35) started making noise whenever I got above 15ish psi. It wasn’t gradual, truck was perfect when I got out and made noise when I got back in. I’ve never heard an exhaust leak on a Cummins or any turbo vehicle but it’s almost like the turbo itself is leaking. At first I thought it was something hitting the turbine or compressor at low rpm but when you get the boost up it sounds more like a leak. Looking around I see no soot on anything under the hood. However, I’m still able to build 36psi which is the max I could before. No extra lag or smoke, no loss in performance that I’d expect from a leak. T…
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- 14 replies
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- 2 followers
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Anyone know what size hose is required on turbo oil return. Mine looks like it's getting kinda porous. Is it something special or just a chunk of oil resistant hose. Thanks
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- 12 replies
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Hey guys, So I'm finally getting close to ordering some DFI injectors! I spoke with Chris yesterday and after chatting about my truck and goals for a bit he recommended some of their 100hp .009 injectors. Now at the same time I'm also looking at rebuilding my hx35. I already have a rebuild kit from DAP, so I was planning to pick up a worn out stock turbo and rebuild it because I need a new compressor wheel as mines got a knick in one of the blades. Anyway, all this got me thinking that maybe there is a better option turbo wise. I have an edge comp right now and honestly, switching from the smarty had me disappointed with the lag. Smarty had zero lag, instant boost an…
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- 24 replies
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I was fiddling around under the hood today and come to find out that there is excessive turbo play and a lot of oil film in the housing. I can see that the turbine has contacted the oil film and I’m fairly certain I can see a faint mark around the housing beneath the oil. What should I do for a turbo? Rebuild this one or go with a aftermarket or He351cw? Currently running Dap 75s. I think this has something to do with low low end power. Top end with these injectors is really good it takes off well but low end power feels very laggy.... Ipinions?
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- 80 replies
- 9.5k views
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Ok im ready to go on a turbo and exhaust upgrade. As for the exhaust im thinking five inch straight out the back? Or is four inch better?The turbo part i have no clue. My egt is always real high. Like seven eight hundred just driving around. I seem to remember seeing a thread somewhere where someones turbo actually cooled down egts when it spooled up.Not looking for horsepower specifically, but ill take it. more for a cooler machine. Also do some towing but not alot. Thirty to fourty boost is enough for me.Current turbo is hy35 stock exhuastPlease let me know, i have the money but winters comin so i need to spend now before motocross starts and i waste money on another ne…
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- 4 replies
- 1.2k views
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I was looking around and found a little soot at the turbo right behind oil line towards the cab there is a flat ring there.Is this a problem?
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- 1 reply
- 2k views
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What are the benefits of switching an hy35 for a hx35w If any?
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- 10 replies
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My tubo sounds differant than it did before, and I was wondering how to check it. I did visual checks and pulled the intake tube off. There is a small amount of play in the shaft but I don't know what the specs are. I still have good power and boost but EGT's may be up a little (200 more maybe).
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- 4 replies
- 1.6k views
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Since i put this new turbo on i have not seenit build over 18psi of boost. Could they have the wastegate set to that and is there a way to adjust it to where it builds about 25psi?
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- 15 replies
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Hi all, While changing my oil today I checked up on my turbo health. It has had a slight internal oil leak since I got it as you can see. So I decided to check for play in the shaft and it has a little bit. Nothing major, no metal shavings in there, but it has some play. How long can I keep running this thing? Truck is mainly just a DD right now. Also can it be rebuilt or does it have to be replaced? Can anyone recommend a rebuild kit or good a replacement turbo? I don't plan to make crazy power so I don't necessarily want to upgrade unless someone has a really compelling reason. It is for the truck in my sig. I am also curious about this. …
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- 55 replies
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Hey all, So based on the pics Im pretty sure I need to rebuild my turbo sometimes before too long. I had a thread on here about it before, but decided it wasnt as urgent as I thought. I thought any shaft play at all was bad, and thanks to you all I learned that is not the case. Anyway, I changed my oil today and I was wondering what you all think of these pics. It doesnt seem to rub at all when I spin it by hand and even when I push it to the side and try to get it to, but in the lower left there are a couple spots that look like they could have touched....by the way I didnt mess with it too much because I've heard its very bad to spin a turbo without oil circulatin…
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- 33 replies
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so a local shop does full rebuilds on turbos for appx $350. imma get the turbos rebuilt and have a good spare. -------- Hi Randy, For an HX35W, the starting rate for a rebuild on this turbocharger is $350.00. The $350.00 includes all new bearing, seals, bolts, thrust bearing, thrust collar and new clamps. We test your actuator to make sure it is within spec. We will check for shaft straightness to make sure it is a completely level surface. All the housings (Compressor, turbine & bearing) are all placed in ultrasonic cleaners. Then they are bead blasted and glass blasted as well. They will then be sent back into the sonic cleaners once …
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- 6 replies
- 1.4k views
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Yestarday, I pulled the boot of the CAC Tube and found "OIL" in the boot next to the CAC inlet. OEM turbo ex-change cost close to the price of new Aftermarket turbo. have narrowed it down to 3 choices, Switzer S300G, BD Super B kit or ATS Auroa 3000 kit. BD & ATS come's complete with downpipe and everything needed & is represented to be a "direct replacment fit", I am leaning toward ATS because of the 3yr. 150,000mile Warranty.. WHAT DO YOU GUY'S THINK WOULD BE THE BETTER CHOICE BASED ON MY MOD'S LISTED BELOW??? AN ONE RUNNING ONE OF THESE???
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- 7 replies
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I'm trying to decide between the S200GX-E faster spool or the Super B Special SX-E S363 more top end. I don't tow. Can any turbo gurus help me decide? Anyone have experience with these? Thanks! Oh, and of course open to other recommendations, but these are what I've narrowed it to with my lack of skill. ?
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- 2 replies
- 943 views
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Anyone on here have any thoughts on using a turbo smart blow off valave?
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- 29 replies
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Ok last July my if you remember my tranny went out on my trip to Montana. I remember posting that about an hour before my tranny blew up we were climbing up a pretty steep hill at about 65 mph and I got like a 2 sec squeal and it sounded like it came from the turbo I pulled over and popped the hood and took a look and didn't see anything out of the ordinary and I could not make it do it again. So we just went on. An hour later the tranny blows. I just figured the noise had something to do with the tranny. OK here we are 5 months later. The other day I am driving down the road upshifting to 6th and when I hit 65 mph I get this same squeal again. Its just a short little squ…
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- 8 replies
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