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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by 98whitelightnin,

    Coming home from my trip to Texas last week and I see my isspro mechanical water temperature gauge setting about 215* but the gauge in my cluster and my ScangaugeII both reading 188-190. I check my gauges periodically when im driving my truck so I know it was not doing it very long. We stopped to run through the Chik-fil-a drive through and after about 10 minutes or so being back on the road I noticed it. I was running 80 so I backed off down to 70 and it came down a little, maybe 210 or so. I kept a hawks eye on it for the next 10-15 minutes and it just dropped to 195 or so like normal. I watched it the rest of the trip and since but it has not come out of the normal ran…

  2. So today I had to go to my parents house to do some work for them, had the truck loaded with the tools and materials I needed, noticed that I left my keys in the ignition. No big deal, I've done it before but, this time I left the ignition on some how. Started the truck, cranked just fine and fired right up. Volt meter was down a bit, comparable to as if the grids were on ( they're unhooked at the moment). Figured the batteries would charge on my 25 minute drive. I made it 1 mile and "check gauges" lit up, voltage now at 8. Checked the 150amp breaker, it was tripped. Reset the breaker, tripped again. Went back to the house and removed said breaker for now. Running late ha…

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  3. Started by TFaoro,

    Alright guys little story behind this... I left the mountain from snowmobiling today and about 20min into the drive I started the long trek up the 7% grade 5 miles long at 11,000ft elevation. By the time I got to the bottom of the grade my thermostat had obviously opened (Saw temps rise to 195 then backed down to 190). So, doing 70 with the EGTs at 1,100 degrees constant I look down and see the water temp rising... usually this is normal and it creeps to 195-197 then settles right in that area. This time it kept rising and topped out at 209. It then held that for about a mile, then dropped down to 195 and didn't rise again the rest of the way up the mountain. I don't thin…

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    • 12 replies
    • 2.2k views
  4. Started by jlwelding,

    Ok you will get a laugh out of this, I am putting my new vp on to day and I have everything back on and I am tighten the last thing, the fuel line. When all of the sudden it breaks off in the vp, I am cussing, screaming, stomping my feet when I come to and think oh crap thats the new pump. Well I get the threads out and I say I am the master welder right so I tig the piece back together,cool, I will be back and running in no time. Well I didnt take into thought that the washer has to go back on to seal, duhSo its close to 5:00 central time and I am flying to the house to get on the net to find another one. So I call and they say sure we have one and I say how much to tx. …

    • 8 replies
    • 1.7k views
  5. Started by Bajo1,

    Hello guys. Long time lurker. I bought a 2002 24v with a NV 5600 about a year ago. The truck had tons of goodies when I bought it. Iv been trying to make it as reliable as possible since I drive it all across the county. Today I am fixing my tappet cover leak with a billet cover. I notice two plugs that are just hanging out with out a home. They lead to the harness the runs along the bottom of the tappet cover. Here are some images. I was hoping someone could help me identify them. My edge juice with attitude also took a crap the other day. It keeps saying “failed to connect” but it works half the time. Sometimes it will fail to …

    • 2 replies
    • 768 views
  6. I was looking under the truck after spotting a stain by the passenger side of my truck directly below the tire. It also appears that it has gotten on the tire. However under closer inspection this is what I found. I am going to check the vent tomorrow and see if it plugged up. But other than that has anyone changed the seals in a Dana 60 before?

    • 7 replies
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  7. It broke down on me today, was going down the highway, it started to lose power and white/blue smoke real bad (not sure what i was more concerned about getting off the 4 lane highway i was on than paying attention to the smoke lol) then before i could get pulled over it died and would not restart. No codes with the key trick, had it towed to a well trusted shop and theyre gonna get to it first thing in the morning, i was headed to a doc appt and didnt have time. Not to mention with my schedule here lately i wouldnt have time to work on it of i wanted to. We'll see tomorrow i guess.-Jordan-

    • 20 replies
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  8. Hello, all. Was out enjoying the day with the kids after work. Drove to the park. Went to go home truck started fine, drove away half way home truck died. Lost power, dead pedal and pulled off the road. I had 15-16 pound of fuel pressure, called my dad he brought out my snap on modus and recieved the gift of the P-1688 code. I tried to restart the truck after a min or two after pulled over. it wanted to start but didn't. I could here the airdog pump running when the key was cycled. Truck had been running fine. When i was home I varied fuel at the inlet of the VP. tried cracking injectors 1,3,5. but nothing. I trust the knowledge of Mike and the others on here the most. No…

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    • 17 replies
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  9. As the title states, someone gave me a Cummins engine for free.... the gent is an old friend of mine and having to move out of a warehouse where he has been storing years of stuff, from MIG airplane parts to just plain misc stuff. He told me about this last week and I drove over with the trailer and we loaded it up today. Its a Cummins 6BT5.9-g5 engine. Fairly complete but it has some "ventilation" in each side of the block where a connecting rod came loose. Reason I wanted it was hoping that it had an injection pump and giblets that might be worth saving, then would just scrap the rest. Getting it back to the shop I find that it is evidently a "stationary running…

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    • 2 replies
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  10. Well, finally got the truck running back normal again and was going to take it out in the countryside to some property I have with a friend about 75 miles away from everything. Got the truck loaded up and ready to go and as the fuel pressure was just a few pounds low recently thought I would adjust it up a bit and did so in the driveway before leaving. It always runs a good 16-17 psi at idle, and down to a low of 12-13 at WOT. Steady running at 14-15 psi which is fine with me. Got on the road and headed out in the boonies early this morning. About 15 miles out noticed that the fuel pressure was down again, sometimes even hitting 10 or less, which then triggere…

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    • 29 replies
    • 3.8k views
  11. Started by Jack Owen,

    Radiator filled with engine oil...FAST! Took about 15 minutes to empty half my pan. Ran just fine. NO LEAKS in the oil cooler. Could an oil cooler gasket fail enough to allow that much oil into the water jacket?

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    • 13 replies
    • 2.1k views
  12. I have a really different one here. Truck has been running fine recently then while driving to work yesterday the problems just began.Had to stop and pick up some things and when I turned the ignition switch off, the engine kept on running. This had happened one time before but about 2 years ago. We re-cycled the ign switch and the engine then stopped.Ok so I had no choice but to put it into 4th gear and let the clutch out. Engine then stopped and I then played with the key and ignition switch and no luck, even in the "off" position the truck had several red lights still on in the instrument panel. Went in, took care of my errands and returned in 10 minutes and the truck …

    • 20 replies
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  13. It's a 01 3500 quad high premium 2wd -7 HO 6spd I bought 2 yrs back. My first diesel, Ram, it's has some miles but no damage or rust, could use a new dash and some paint. When i picked it up the cruise was Inop. and the trip computer read no CCD but the gauge cluster works fine. Is the CCD bus broken up into diff. sections?32 If both read outs are on the same bus shouldn't they both have No CCD? The Stereo has a aftermarket deck in its place and the steering wheel collum radio controls are disconnected. Can a poor radio install cause a bus failure? It has a strong engine but it's 235 hp, not the -7 HO it originally had, this is probably my cruz issue , it also pull…

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    • 714 views
  14. Started by hex0rz,

    Last night, was driving around doing errands and suddenly a voice told me look at your fuel pressure. Pressure was at 12psi and kept an eye on it. Would stay steady at this pressure driving around but was ready to shut her down If needed. Guess the filter replacement didn't Fox my problem. Got home waited to clear the ecu and bump stated it. Pump sounded like it was dying! Guess I'm going to be calling airdog in the morning for a replacement! Shoot, first one went 9 months, this time almost 3 years...

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    • 90 replies
    • 11.4k views
  15. Started by Mopar1973Man,

    This was copied from Chevron Web site... Come to find out it illegal to mix WEO/WMO in diesel fuel in California. Also once again even Chevron mentions that putting WEO/WMO in diesel fuel is a common preactice but suggest away from it. Being of the same problems I been talking about... ASH CONTENT (Ash cotent is to high!) Ash - Minor - Can damage fuel injection system and cause combustion chamber deposits. Causes damage in the long term... CARBON RESIDUE (Blow by gasses / carbon) Carbon Residue Minor Measures coking tendency of fuel; may relate to engine deposits. Causes damage in the long term... SEDIMENT (All the wear metals/debris) Water and Sedimen…

  16. Started by CTcummins24V,

    Just installed a genuine holset 60mm compressor wheel and housing on the WH1C, from GDS. I believe it was a 56/60/12 and now it's a 60/60/12. Only took it on a small victory ride but it seemed to pull better in lock up in the lower rpms and up high too. Already had a boost elbow and a 38 lb spring waste gate. I was wondering if anyone has experience with hybrids and how efficient they are for around 400 horsepower. With my current mods: edge comp, 60 hp injectors I should have around 415 hp at the crank and I'm done increasing power. No sled pulls or track time, is the 60mm compressor too much for 12cm turbine housing?...no gauges yet

  17. Started by white01,

    - - - Updated - - - - - - Updated - - - crazy carl did it again!!!!

    • 5 replies
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  18. been having several issues for awhile now. truck sometimes will not start after being driven, then shut off for a short time. so I lean towards an air leak in the fuel system. secondly, the tach will drop to zero while idling or driving, with significant loss of power and shifting issues. lastly, im on my third throttle position sensor(first actual MOPAR one tho). when accelerating and it finally shifts into overdrive, if you're not getting on the highway and getting on it, and just kind of cruising at 45-55, rpm's start jumping around quite a bit. I was resigned to diagnose all these issues individualy until a friend who is way more familiar with diesels than I am sugges…

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    • 10 replies
    • 11.7k views
  19. Started by catnhat,

    I just bought a 2001 2500 4x4 6 speed 100k miles first thing I did was put on a Raptor drfp 19 idle 16 wot I was driving down the highway at 70 and it started to surged and had really bad dead pedal so I got home and ran the codes and got po216 not sure where to go with that

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    • 44 replies
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  20. on my 01 I replaced the primary pump to a fass ddrp,then got the 47re overhauled,I presently have 35" tires on ,seems gutless my turbo pressure is roughly 20 psi,my diff"s are 3.55,don't want to go extreme maybe 100 hp max.what should I focus on next??

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    • 38 replies
    • 4.9k views