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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. I used to monitor the fuel pressure with an Dakota Digital electric gauge. After 8 years of service the ULSD ate the pressure sender so I replaced the gauge with an ISSPRO mechanical and isolator. Same arrangement just different gauge. Its been on there for about 2 years now but even though it reads quite accurately, it does something odd. At idle the gauge needle is solid around 20 psi and when cruising along down the freeway the gauge is solid at around 18 psi. Then all of a sudden the needle will "bob" down a couple psi and quickly return. Its a more fluid action as this is a mechanical gauge but is also very random and kinda hard to watch for too. But.....if I'…

  2. Started by GSX455,

    I 've had some clutch interlock problems getting my truck started, I wiggle the switch on the clutch pedal shaft and the truck will start. Today I went to start it, and nothing. I wiggle the switch and then hop in to start it. No lights on dash, no odometer, Battery has plenty of juice, because I just drove it I checked the instrument panel fuse, and its fine. I know my ECU harness had a few shorts, could that be the cause? . Also, while we are on the topic, can I use an automatic engine wiring harness on a 5 speed truck? I would really like to drive the truck instead of work on it all the time. Appreciate any help folks can offer. Thanks

  3. Started by bry1216,

    Anybody see a boost reading on a Scangauge II showing Boost 0.1 cold engine and 21.3 after it warms up? While cold it drives like a slug, but when warm drives like a dragster. Thanks for any comments.

  4. Started by Mopar1973Man,

    Well it came to bite me with age now. All my original AirDog hoses from way back in 2005 (I think) now started a leak on the line between the stock filter to the VP44. Most likely from being messed with during the gauge install. So the truck is parked for the time being and Eric is sending me a 14 foot roll of Parker Fuel line for my truck I'm going to replace all my fuel lines.

  5. Started by rlane547,

    I replaced my APPS sensor this evening and went out for a test drive. I drove it harder than usual and noticed at WOT I can hear a flapping sound from the engine compartment. Kind of like shaking out a dry shirt. Only happens at WOT though. Fuel psi is 15 and boost is 28 at WOT. Also when I pulled into the driveway and slowed down the engine stumbled and almost died. Then came back to normal. Any ideas?

    • 13 replies
    • 2k views
  6. Started by joecool911,

    As things come up, I will resurrect this thread to ask questions. Will I be able to have the clutch pedal safety switch to lock out starting unless clutch pedal is depressed? Do you see it as possible to do the swap on the shop floor without a lift? I'll get one of those harbor freight transmission jacks. I had a ride in a same year truck as mine with a nv4500. I like the personality of the manual transmission. I'm looking forward to swaping out mine!

  7. Started by CUMMINSDIESELPWR,

    Ladies and gents, i need to ask if anyone has a RV275 injector in good working order new/used they want to sell or give away? I think #6 may have been damaged when the cylinder got too hot. Please let me know as soon as possible, pm me if you do. thank you all for your help! randy

  8. Started by lrhull,

    Silly question why doesn't this trick come stock. Why do we have to add all the stuff we do to make things better? Can't they make things to get the best gpms. So if I get the fooler I will need to have the re flash of the computer to have it work right if it hasn't already been done.

  9. Started by joecool911,

    Do you guys worry about the stuff in this video? Measuring alignment issues. Or just cram the transmission in?

  10. Started by rlane547,

    Driving home tonight then same old demon came back again. At 50-60 mph t/c started locking and unlocking. This thing is giving me a run for my money. My alternator is within spec, all grounds have been checked, cleaned, and had dielectric grease applied. Just to waste time and money I relocated the alternator ground cable away from the alternator across the radiator. Also I blew the 25.00 on the BD Apps noise isolator. I don't know what else to do now. Is there anything else that can cause this problem?, Anything!

  11. Started by rlane547,

    Does anyone out there have a ballpark figure on swapping a 47re for a NV4500? Trying to do a little planning for the future. If I can do the swap for the same price as buying a built 47re then I would rather have the manual.

  12. Started by kerley,

    I recently found a list of factory recalls for the 1998.5 Cummins. 1. Adapter to the trailer hitch. 2. Fuel line from the fuel filter to the vp44. 3. Re Programming the on board computer. Since I do not trust the Dodge Dealership to do anything but to screw me out of my money, I called them. My mane concern was the computer. They told me that it was done with their Computer which to me means that they just plug in a code reader to see what is going on. They said that they only re programs the part that controls the fuel throttle supply under the recall, if the computer required more re programming I would be notified and I agreed to re program any other defects I w…

      • Like
    • 13 replies
    • 2.1k views
  13. Started by rlane547,

    Is there a known brand of alternator that produces low ac current for our trucks?

      • Like
    • 26 replies
    • 8.7k views
  14. Started by lrhull,

    At what ambient temperature do you start running a winter front? With this last storm here in Utah its getting cold in the morning winter is coming.

      • Like
    • 24 replies
    • 7.4k views
  15. Started by CTcummins24V,

    I just ordered some 100 HP nozzles and picked up some stock injectors for a swap. I can't seem to find any good write ups/instructions for swapping the nozzles, torque specs, tips? Maybe 28 ft-lbs? Seems pretty straight forward but any help would be appreciated, thanks.

      • Like
    • 32 replies
    • 12.5k views
  16. Hello, I've installed a Fass titanium 150gph and now my fuel pressure bouncing it goes from sometimes 14 to 20-24 and goes like 18-20 -21-17-15 bla bla bla ... change rapidly . I have an edge jwa with that electronic sensor. I dont think its the sensor it was good. The motor pump goes like on-off on-off .. . I drive the truck and I run fine even on WOT ... I take the suction line in the stock suction tube from the tank. run the 1/2 line to my stock fuel filter canister and put a 3/8 line from the canister to the vp44 to keep my banjo bolt and the pressure sensor at the VP44 . It's bad that fass don't give a fitting to fit a sensor with the kit! So i…

  17. Hello, I just finished rebuild my 47re on my 2001 dodge ram 4x4 cummins diesel. What I have done: I changed all the piston servo with billet aluminum ones. put a transgo diesel shift kit, alto red eagle clutches, changed front and rear bands. A new torque converter and changed the cooler lines. The transmission shift in all position but it's like slipping . When I'm starting from a stop when cold I need more throttle to move the truck and when it's warm it's less slipping. I put a gauge on line pressure and in drive not moving I see 80psi but when I go on throttle the psi doesnt increase? is it normal? I'm thinking of throttle pressure adjustment on the valve body?…

    • 10 replies
    • 4.8k views
  18. Started by Clearshotllc,

    I need some help. I run a 2001 3500 2w drive dually 5 sp pulling a 40 gn trailer. Starting friday afternoon, my truck would get sudden power loses, usually in 5th gear. It will surge several times then resume operating normally. I might drive several hundred miles then out of the blue it will start surging again. I depress the clutch to see if it dies but it just goes to idle. When it's running right there is no problem, no lose of power and no misses. This is what I have done to it since march, I've put in a new lift pump, we have some wiring issues to the lift pump which was corrected and the block pump is completely out of the picture. The lift pump is an in tank mode…

    • 10 replies
    • 3k views
  19. Started by joecool911,

    How important is it to spend $1,200 on a clutch? I am looking at a auto to nv4500 conversion and am wondering for a mainly stock rig how important it is to go with a big a$$ clutch. Can I just get one from napa? Every time I turn around you guys want me to spend a thousand dollars. Lol.

  20. Started by TFaoro,

    Little story here just in case anyone is wondering if they should buy anything from DAP. I bought a set of injectors last spring because my copper washers were leaking compression back into the fuel tank and I figured at 180k with the injectors out I might as well throw in a new set. For 400 bucks I didn't have much to loose. Immediately I could tell the motor was much quieter and it had a ton more power. (Oh still getting 21+ mpg too) Within the last month or two I have developed a slight miss in the #3 injector which is progressively getting worse. I pulled it apart and found the pintle wasn't moving up and down easily even after cleaning thoroughly. I called Jacob and …

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