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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. I have an xzillarator model DXZ01s that has had the map sensors cut off and im trying to figure out how to wire the new plugs i ordered for it. The harness has 2 wires coming out of it and im trying to find out how to wire the male and female map sensor plug. I bought an ls tps extension plug and it has the male and female plugs that i need wired to each other so ill cut that in half and have three wires coming out of each plug i know one wire is a jumper but i need to figure out which one will be the jumper and then what to do with the rest of the 4 wires

  2. Started by 5akman,

    Getting ready to get a 30' bumper pull and ProPride hitch to tow with the rig in my signature. The PacBrake electronics tie into the lock up wire at the ECM to activate the exh brake when the unit is turned on and foot comes off the accelerator. If I wanted to add a TC lock up switch so that I can lock up in 2nd gear on up (Dynamic VB modded to allow that) for towing slow up steep inclines, can I do this without inhibiting the use of the exh brake? I'm assuming that I'd leave the PacBrake switch "off" and use the lock up switch as needed climbing hills. Then when going downhill, turn the TC lock switch "off" and turn on the PacBrake. Anyone have any wiring info on this? S…

  3. I've had this truck for many years. Drove it 5 hours from Houston and use it on the farm only. Always had the no bus code. Starts, runs no issues at all. At first I looked into it. Speedometer also wouldn't read. I replaced the speed sensor and followed the wiring and connections back to the dash. Now speedometer displays 15mph when not moving.. It does move but never bothered to compare speed to actual. It does also have a parasitic drain on the batteries if left connected. Previously I had followed wiring and connections and no change to the no bus. No other lights or other issues known. If he batteries are week the it won't start and the 4wd l…

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  4. Started by Busadave,

    Trying to track down the test procedures for the ess (engine speed sensor) on a 99 ram 24v. I’m assuming it would be in hertz? I’m trying to see if my ecm is correctly giving this reading to the pcm.

  5. Started by whuhta71,

    1998.5 dodge ram 2500 24v leaks tons of oil out of the breather tube, truck runs great and gets great fuel economy, oil does not smell like diesel and doesn't gain oil, it loses a ton, so far in 2500 miles I've lost almost 3 gallons, making sure to keep it up. Very odd considering how well the truck runs. I've seen someplace it could be something to do with vacuum leaks? Any insight?

  6. I've been around the forums with this truck for years. I'm a DIY gal with minimal mechanical knowledge, enough to be dangerous, enough to get in trouble. We've been plagued by some gremlins for many years and recently we purchased a friend's very well maintained 3rd gen with 77,000 miles and no known gremlins (yet). I loved our 2nd gen, been a great truck that has seen better days cosmetically, and I think it will make a nice pickup for someone who likes really loud trucks and doesn't mind doing some work to bring her back to her glory days cosmetically. However, I feel to sell her as is would be a big financial hit because of the following issues. …

  7. Started by Mopar1973Man,

    I know the moon is 238,000 miles roughly to the moon. If you double that is 476,000 miles to the moon and back. Now time to load Beast back up and head back to the moon. Again another 238,000 miles.

  8. Started by Lund1990,

    Does anyone have the instructions to have high idle controlled off of 3 toggle switches and some resistors? They used to be available here but they have been taken down.

  9. I've been wanting to get the high idle enabled in my truck, dealer wants more than I think it's worth so next option is to get a smarty and plug it in which will enable this feature. I know DAP will "rent" them out for this but you basically buy it then return it which ties up $650+ until they get it back. Figured I'd ask if someone has one I could borrow to get this enabled.

  10. Started by jlwelding,

    A month ago I started having surging and idling problems. I checked all the usual, fuel filters, pressure and everything in check. At hwy speed you can feel it surging in fact at all speeds of course at over 2500 rpm not so much. If you set the cruise control it goes away. I can watch my throttle on my adrenaline and its fluctuating up and down when using accelerator. At idle at a stop it will go as low as 500 rpm and Ive watched it climb as high as 1800 rpm. The apps was about a year old so I thought that had to be it.Put a new one in and roll along here for a bout 100 plus miles and the new apps starts doing the same thing again. No codes except the grid heaters which i…

  11. And the premium prices being paid to get them

  12. Started by kbf98520,

    So I have a FASS titanium series waiting at the house for me to get home and do the install. What’s the consensus on suction? Draw straw or sump?

  13. Started by Zach B,

    Hey all, hope some of you who know these trucks better than I do can help me out here. So I've gotten to the point I believe the truck is running the way it should and I am ready to buy the Quadzilla for it, but I wanted to pick your brains here just to see if I missed anything or if there's other things I can check. My main goal is to have the truck running 100% correctly stock before adding the tuner so that way I can maximize the potential of the tuner. I didn't want to throw the tuner on when the truck isn't running to its full potential in stock form. The truck is mechanically running perfect, what I'm looking for is things to test and check electrical wise. I'll lis…

  14. Started by Tractorman,

    Back in July, I installed an adjustable idle solenoid on my truck. I wanted the engine to run at about 1150 rpm fast idle for winter time warm-ups and for summertime air conditioning during hot weather, should I need to be parked for a while and want to be comfortable. After some research, I decided on an AC Delco carburetor idle stop solenoid, part number 214-2138. It looked durable and the idle stop was adjustable. Under the hood I removed the APPS mounting bracket and fabricated a mount for the idle stop solenoid bracket to bolt to. I welded the new idle stop solenoid mount to the APPS mounting bracket. I installed the idle stop sol…

  15. Started by Doubletrouble,

    As the title reads, yes my 5 speed NV4500 ate itself at 184k. Some quick background, I bought the truck used with 138k on the clock. Now after some conversations with @Mopar1973Man I should have dumped the oil in everything on truck right away after purchase and replaced with new but i did not (now regretting it). I dont believe the fluid was ever changed. Now, I have been searching for a rebuilder near me to get this done. I was thinking of doing it myself but decided it may be best to leave it to someone that knows these things better thatn i do. Ive never rebuilt one before. Problem is, i cant find anyone around me that does it anymore. So no…

  16. Started by kbf98520,

    I know this topic has been beat to death. Sorry! I just bought a 2001 4 x 4 five speed with the NV 4500. At this time there has been no failure. My thinking is open up the back of the transmission verify torque and weld the nut to get some more life before an ultimate rebuild. Maybe that would be a waste of time and effort? TIA

  17. Started by Great work!,

    Well my friends truck with NV4500 has a problem with 5th gear nuts we have fixed it a few times now over a couple years now. 1st repair put a fancy new nut with set screws and 3 small welds about 1/4 inch wide. Mig welded nut to shaft. Lasted maybe a year 2nd repair he put the nut back on and mig welded the hell out of it, all the way around the shaft. A couple months later on a long trip with trailer the shaft broke completely where the weld was. 3rd repair we put an after market shaft in it with full splines and threads. A very expensive shaft. It had a new washer and nut with it we also replaced the 5th gear. The nut had 3 set …

  18. Started by Adam Buel,

    Recently converted my truck to a manual NV 4500. With the conversion we found the truck would go into limp mode (2000 rpm max before dead pedal) if the tank is at a 1/4. Truck runs perfect otherwise. Tested it today with running it down to 1/4 tank and did not have the issue until it was powered down. Thinking it maybe an electrical issue from the float assembly to the pcm. Fuel pressure is 15 psi solid. We also noticed today when fueling that the fuel remaining should have be appox 8 gallons, but the tank only took 22 gallons, it should be a 35 gallon tank. Previously we tested it by being at a 1/4 tank and going to the fuel station, we left it running and fueled, …

  19. Started by nicor,

    Hello, im new here and to the 2nd gen community. Just picked up a 1999 dodge ram 24v a week or so ago from my uncle. Truck has sat for 5 years but fired up first try when i put a new driver side battery. secondary battery sits at 12.4v after charging it but primary wouldnt hold a charge. First drive, the car would approach redline at 30 mph, but after like 2 minutes, it fixed itself. Then i had the dreaded unlocking/locking of the TC around 45-55 mph. I did the @W-T ground and alternator wire relocation and now it does not like to shift or lock the converter when im on the highway. At 60 ish mph rpm is at 2500. I did the APPS reset after waiting a few hours with the batte…

  20. Started by John 98 Cummins,

    Hi, Ive had code P0122 so i checked the apps voltage and at idle it was .39 and max was 3.58. So i loosened the two T20 torx on the apps and adjusted it up to .535.. then, i calibrated to the ecm by disconnecting battery for 20 minutes, reconnecting, key on, depress accelerator once, let off and key off.. my new apps range is .53 to 3.54. ive run it but not driven it. seems to run the way it had, which is good. no problem with how it runs. ive had trouble with it shifting, it doesnt want to shift down as quickly as i think it should. and it seems to shift up sooner into the next gear than maybe it should. seems to lock up sooner than it should. I dont r…