2nd Generation Dodge 24 Valve Powertrain
This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.
6,276 topics in this forum
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I know from previous experience that a corroded battery cable can effect transmission shifting. But why? Does the bad connection create AC noise or totally different issue?
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- 9 replies
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Well gang... I finally had enough of the random misfire that I was having. So this morning I broke down and got the shop clean up enough to get my truck in. So I did the typical disassembly and got the injectors out... This is the internals of a 24V injector (RV275) What I did was made a jig to hold the injector while you remove the nozzle nut. I used a allen wrench in a vise to make said jig. Then before you can remove the nut you need to remove your copper washer. This can be done with a putty knife and a hammer just lightly tap the putty knife and it should be able to pry it up enough to using a screwdriver. Now as I set my torque wrench for loosening and kept ad…
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- 45 replies
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I was under the hood working in something else not long ago and had to remove the intake tube between the filter and turbo and saw this. I am now concerned that somehow dirt or fine particles are passing through to the intercooler and engine. Is there a way to clean this wheel without complete disassembly? I would assume it's the filter letting this pass. It's a fram, not sure of the part#. It was in there and new when I bought the truck. Clamps and such were tight so leaves me to blame the filter. Thoughts????
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- 38 replies
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- 4 followers
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Hey guys, My 2000 Dodge has an ATS built auto that was installed about 70,000 miles ago. It also has the ATS tripleloc commander. This device, when turned on, will lock the torque converter based on speed. It has ⬆️⬇️ Buttons to change the speed and which it locks. The problem (or what I don’t like about the setup) is the factory logic will still lockup the converter when it wants to. For example: driving around town I don’t want the converter locking because it is pretty harsh and jerky, so I hit the up button on the ats commander and it won’t call for lockup until 45mph, but the factory computer calls for lockup at about 33 mph. Then if you …
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- 7 replies
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I will be on the road for the next couple weeks and will be parking my truck in some undesirable spots and wanted some ideas as how to disable my truck so if someone was to get in it and broke the ignition they could not start it. I did try pulling the AOD relay but it still started but had no dash power. Is there any other relay or fuse that I could pull quick and easy even under the hood that will keep it from starting that would not be so obvious that a thief would notice. This is a emergency trip and I may not be able to respond but I will be able to read what was posted so don't be offended if you don't hear from me. Thank you ahead of time for any new ideas. Bob
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- 14 replies
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Hello everyone, Just trying to see how many monthes your getting out of your disc brake pads. I put new calipers and pads on in March of 09 and now I have to do it again! I guess when your trying to stop a 7400lb truck it goes thru them! It doesn't help that I live in an area that has a ton of hills, valleys, and curves!
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- 14 replies
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Alright, kinda wish I would have taken more pictures, but I was hot and ready to get it back on the road... So here is what I got, perhaps this will help someone looking to replace their own. First things first. Go out and take a look at your Dana 80. Now, I don't have a photo of the other type for comparison, but there are actually two different Dana 80's in the 2001 and 2002 model year. This is important to get the proper seal. For my axle, in a 2001.5 Ram 3500 quad cab 2wd diesel 6 speed, it has the non flanged yoke and the double stepped down pinion shaft seal. Part number is 5015618AB from Dodge... Now the other seal (for the flanged yoke) is 5073944AA…
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My truck finally runs again. My vp failed and was rigged with an external transistor years ago. Then the dreaded delayed wait to start issues for a long time then the ECM finally died a few months ago. It only ran in the hot wire test mode, idle only. So I made a microcontroller project to do it all. 3 hardware versions and 7 software versions and a lot of simulation and testing later I hooked it up for real today, turned the key and it started and ran, pretty good actually. I'm very happy😀. Still a long way to go though. The mysterious VP44 has been cracked.😎
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- 40 replies
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- 7 followers
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I finely found time to write the article about my version of the mystery switch. I hope someone with an automatic can benefit from it.
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I have a suspicion I may have VP problems. But no codes with a good scanner. I know these pumps can be tricky. Truck starts immediately and quits after a second. Try and start 2nd time - does the same thing. 3rd try, finally starts and stay started but runs rough for a 7 seconds then clears up, runs fine. Drivability is normal . Point nose down hill - no improvement. I installed a Fuel Boss about 500mi ago and it has been great. Cleaned pressure valve in pressure line (included w/Fuel Boss plumbing). New crossover tube O-rings and injectors 1500mi ago. New return T O-rings, new banjo washers. …
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- 13 replies
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Hey there guys... here's my situation. After having no problems I parked in front of my work. Came out for lunch and truck would not start. This has never happened with this truck, always kicked right off. I had my truck towed home, and trouble shot what I thought was the Raptor liftpump was inop, as no fuel was getting to the VP44. Had them send me a new pump as this was in warranty, and I installed it yesterday. I got the truck started, and thought everything was OK. Went to drive it about an hour later and had to crank it for probably 20 seconds before it started rough, then smoothed out. I was going to go into town with it, but as I was driving there I thought…
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- 61 replies
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I want to start mods with a lift pump. One thing that I am concerned about is loosing the fuel heater. I often work in Eastern Montana and the Dakotas. Do I need to retain the fuel heater? Can I use something like a Fass 150 and retain the fuel heater?ThanksDave
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- 21 replies
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(Confusing) Parts book says I don't have a roll over ball. But service manual says I do have one. Service manual says roll over ball is on top of fuel module. But actually holding the fuel module in my hand, I think the roll over ball is inside near bottom near "inlet" filter. Or at least something that looks like pic in service manual is near bottom of fuel module. It is white and about size of ping pong ball. Do roll over balls go bad? If so I would like to replace now as fuel tank is out of truck right now. BUT!!!! and here is part I don't understand...the fuel is being sucked by a oversize fuel line added in 2005, and the line that ha…
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- 8 replies
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Not sure if I'm going to go quad or Edge but if ones comes up for sale used is it a gamble how much life is left in them? Thanks
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- 2 replies
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If you have a Smarty & are willing to flash trucks to enable High Idle for other users, where are you & how far are you willing to travel? Thank you, Ed
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- 21 replies
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My truck was in the Diesel Shop... the mechanic questioned "all the extra wiring under the dash".... Yes there was. I'd left the harness on the trailer brake full length as it had nice labels on each lead. I had installed an Escort Radar system (front & rear sensors wired to a under the dash box & a tiny control unit)... again left full length as they were tiny factory made connectors. They were all bundled & zip tied under the dash. None of these affect the engine but he didn't know what it was. I had an AD150 & big line system installed. Now, I'm adding a IAT fooler & XZT+. Both are plug-ins. This is important as they can be rev…
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- 6 replies
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I just installed a brand new PCM from flagship one that they programmed to the VIN of my 99 Dodge Cummins auto trans pickup. At the same time I installed a used 99 Cummins ECM that I got from a friend, but he couldn't remember if that pickup was a manual or auto trans pickup. There are no codes nor CEL coming up, but at idle when I put it into gear now, it sounds like the motor has a lopey cam in it. If I put it into park or neutral, it idles smooth, and it runs smooth down the road. Now my pickup will display the WTS as soon as the key is turned on, and I don't have to wait for the WTS light to come on each and every time to get the engine to fir…
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- 19 replies
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On an earlier post I was considering swapping my pump out to a friend and then ordering a new/rebuilt for me. Now that I have his truck here at my shop I am glad I didn't jump and do that. Upon driving his truck its misses and surges at initial throttle and at light driving conditions. When you put your foot in it, it takes off and runs great and doesn't miss or surge. It even does it going down hill holding it in third gear with very light throttle. The best example I an give you is it feels like a gas engine with a bad spark plug or spark plug wire. Differenece is Once you get past half throttle it runs great. As long as it has a strong pull it runs fine. I'm go…
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What were the problems years that dodge had with the nv4500 transmission?
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- 10 replies
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