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2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. Started by oldbeek,

    Have a friend with a short in his tail light circuit. I isolated it to be forward of the connector near frame under drivers feet. Lots of wires there. Where do i find a schematic? The wire is a 14 ga black. I cut it prior to the connector. Spliced the wire going to the rear to a long lead and temporarily ran it to the left headlamp circuit breaker. Wire going forward has a dead short. Overhead council and dash lights are also dead.

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  2. Started by leathermaneod,

    Hey all, Now that I have all new/reman power steering system components, I'm wondering if I would benefit from throwing in an inline filter? I've heard of the Magnafine before. Are they good? What are you guys using if you have PS fluid filter and where should I place it?

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    • 25 replies
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  3. Started by stevens cummins,

    Ok guys I'm needing to replace the control arm bushings in my ol dodge, I'm looking at getting them from Genos garage but they offer 2 sets based on bolt size is there any way to tell the size with out removing the bolts

  4. Started by WiscoRedkneck,

    Am I the only one with sagging front doors? I put new hinges in two years ago and they have drooped down again! This then rubs the paint off of my rocker panel causing rust. I now have spacers in the bottom drivers hinge to push the tail corner up lasted for awhile and now it still took paint off. the passenger side needs more significant repairs but I want to get some opinions first I'm trying to get pix the images were to big

  5. Started by notlimah,

    Hey guys. I'm looking to swap my overhead console out of my 99 and into my 02 before I finally sell the 99. Yea I know, I'm swapping everything I can! Lol! Anyways, is it just a simple one for one swap on the console? Maybe a plug already there? Or would need to take the plug along in the swap? Figure I'll have to swap the front sensor under the hood as well. If this was just something I was trying to piece together I wouldn't even bother but, DTE, a better trip meter and outside temp would be nice (if that would even work). So if anyone's done this swap or knows more about it, please chime in.

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    • 31 replies
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  6. Started by jmarsh223,

    I have a 2001 and id like to have a door lock remote. I took my truck to the dealer to see if they could program a remote but the guy said he couldnt access the computer. I asked what could be the problem or what could i do to resolve... surprise surprise he said bring it in next week and we can look at it lol. So just seeing if anyone has any idea or input to help me get a lead on this.

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    • 22 replies
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  7. Started by leathermaneod,

    Hey all, I noticed lately that either my ac is not as cold as it used to be, or I just hadn't ever used it when it was really hot (I normally use windows when my wife isn't with). Its still cool, just not ice cold. I have also noticed in the past that at idle my ac compressor will lock and unlock regularly. I was reading about ac issues now to try and see whats up and discovered that the locking and unlocking probably means my system is low on pressure. Now I'm looking for advice on how to deal with this. Should I try a do-it-yourself can from autozone? Ive been told in the past they are dangerous and not the correct way to service the system, but I've been reading a…

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    • 99 replies
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  8. Started by Macarena Man,

    Have learned a lot from the threads on the HVAC systems in our trucks. Will be digging into my system soon. Question for you folks that have changed out the Evaporator & Heater cores .... Did you use OEM parts? Why I ask is that the Evaporator core lists for $588.- The Heater core lists for $221.- Add 12% tax .... If you've used 'other' brands successfully ..... would like to hear about them. Thank you .....

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    • 6 replies
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  9. Started by 015point9,

    Looking up some parts today. Somehow across this fill in your VIN number and up comes your belt and hoses. Going to print out and keep in glove box, just in case. I'm not in love with Gates but thought it was handy. http://www.gates.com/catalogs-and-resources/resources/repository/engineering-business-applications/vin-decoder/vin-decoder

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  10. Started by jmarsh223,

    The truck had a pop sound on the frontend. When you turn the wheel to a certain degree to the left and then pops again when you turn it back right. I thought it maybe the ball joints so i replaced them and still popped. I asked around and others said it was the track bar. I purchased a new track bar and installed, now i have more popping than i had in the beginning. To top it off my steering wheel is turned 10 to 15° to the left... i did some research and found most saying turn the adjustment linkage to fix the steering wheel. Just making sure this is correct and wondering if the is anything else that may cause the pop.

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    • 19 replies
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  11. Started by leathermaneod,

    Hey all, I need to solder the end on my alternator cable to get a better connection. The one on the large cable that connects to the stud on the back of the alt. I replaced it in the past and did a really rough crimp and solder job with pliers and a torch. I've learned some things since and want to re solder it to get a better connection. I got a 150/240 watt soldering gun with a pretty hefty tip to use. My question is, should I use rosin core or acid core, or does it not matter? I know you cant use acid core on electronics, but I'm not sure if it matters on something bigger like this...any suggestions? When is it ok to use acid core and when is it good to use rosin?…

  12. Started by dripley,

    Well seems I am the latest victim of the ABS and brake light coming on.Came on sometime yesterday while driving around. I checked for codes with my Scan Gauge and nothing. Rechecked and nothing. I used the key trick and got P0500, which made sense to me. The SG still does not see it so it wont clear it. Guess i will check the connector and then replace it if all seems well with the wires. Still surprised the SG does not see it.

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    • 5 replies
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  13. Followed the instructions posted here on replacing seals on the hydroboost assembly. My question is this, is my accumulator check valve supposed to have a ball bearing in it? The *generic* schematics included show one, and everything I see online shows a ball bearing. Cautionary videos online say to make sure you put that ball bearing back or severe damage will be caused. But I am about 87% sure I did not have a ball bearing inside my valve when I took it apart. can anyone give me any insight. Edit, working on 99 Cummins.

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  14. Started by hex0rz,

    As i sit here at a local auto shop for an alignment, after replacing my steering parts with moog, the auto guy comes out to tell me that he won't be able to remove the clunk noise im getting in the steering parts. He proceeds to tell me that i should have gotten better steering parts as these joint ends don't have anything to keep them from rotating. I know what he's taking about as i have seen them before. He told me with the way it sits they won't last long. He was shocked to hear that they are moog parts. Although i thought the solid pieces he's talking for the joint ends were to just combat the death wobble more. I would think that moog would …

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    • 12 replies
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  15. Started by SilverMoose,

    Was waiting in line at the drive throught for my baconator & baconator fries fix and noticed something on the dash out of the corner of my eyes. Looked at the dash and the abs light came on then off a few times. I was in park and idling at the time so it threw me for a loop becasue I wasn't moving. Anybody got any ideas? I checked alt the other night & ac volts at 0.045. Thanks in advnace. L8tr d

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  16. Hi all, I replaced my intermediate steering shaft about 2000 miles ago because it had a lot of play in the upper joint (rag joint I believe) and it did not slide freely. I replaced it with a OEM Doorman one from Rock Auto. Anyway, it has already developed the same amount of play after 2000 miles as the original had after 250k miles. I will not pay $270 for a stupid Borgsen shaft because thats just crazy. So, I was thinking about ways to make this thing better and I came up with drilling out the rivets and replacing them with bolts so that I can actually tighten up that joint. What are your thoughts? Good idea or bad? Will it be a safety issue? Better…

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    • 16 replies
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  17. Started by dripley,

    i got my ac working again the other day but the controls are stuck in the defrost mode. I know the controls need vacuum to operate and all my other accessories work, 4wd and the exhaust brake. I have vacuum where the line goes thru the firewall at the evaporator. A good while back when I replaced the evaporator I noticed the hard line going thru the fire wall had cracked and I replaced a section with vacuum hose and have vacuum to that point. I figure while installing the new drier or high pressure line I most likely fractured the hard line going thru the fire wall. Does this hard line go straight to the multi point connector for the controls? I could not quite contort m…

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  18. Started by hex0rz,

    Lately, the idea of taking some of my work to a local shop to ensure it gets done better than i could has been biting me in the rear. First it was a shop that couldn't do my alignment because they said they couldn't adjust my sleeve. Today i take my brake rotors in to get turned. Let alone they are one of only few shops around that even turn rotors anymore! So i tale them in and come back in 45 min as they told me an hour to do the job. I wait out in the car and the guy comes out and tells me the rotors are too big. He wasted 90 min of my time before bothering to come out and tell me he couldn't do it. He said he's never had this prob…

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    • 48 replies
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  19. Started by sooxies,

    I've been having trouble searching for threads on this site so I apologize if this has been covered! Found a set of 2011 wheels in excellent shape off of a 1 ton. I just want to be certain that they will fit and/or if they would need to be modified to fit! I have a Dana 80 rear with drums. Only info that I've found so far is that I would need different lug nuts. Could have sworn I have seen a member who has the same wheels on his rig! Thank You

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  20. Started by leathermaneod,

    Hey guys, Just wanted to show you all my little creation. I've been wanting to make one of these ever since I read about @KATOOM using an exhaust blanket to successfully lower his trans temp. I don't tow much at this point, but I figured keeping the heat off the trans and t case can't be a bad thing! My original intention was to take a piece of 6" exhaust and cut it in half. Then weld some anchors on to give it some standoff. Anyway, my father-in-law had some stainless sheet laying around that he said I could have. At first I though it was too light(it's a little thinner than a street sign), but it actually worked out perfectly! I toyed with the idea of attemp…

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    • 4 replies
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