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2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. Started by volkswagon,

    I can't find the problem. Replaced all but one tie rod end and that one has zero play. I have a wee bit of play in my track bar. But less than when I replaced it and I never had a death wobble then. I hooked a pry bar in the left wheel and pulled on it. I was amazed at the flex in the tie rods. Could that be the problem? Or incorrect toe in after replacing the tie rod ends?

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  2. Started by chllngr528,

    I'm in the market for a new steering gear box. Problem is I can't afford the one I want from Geno's Garage and I need one soon. I have had bad luck with Napa's reman gear boxes so they are also out of the question. So has any one had any luck with Advance or AutoZone gear boxes?

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  3. Started by old badger,

    Jegs sells a low fuel psi switch kit that is adjustable.(5to25psi). a little pain to set at 10-12psi but if your fuel pump is adjustable you can turn it down till lite comes on or off ,then reset your pump.

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  4. Started by Dieselpwrram,

    I see I'm going to have to replace an expansion plug in my CTD. I have a some leakage coming from one of my plugs and don't wan't to revisit the problem again when I install a new one. What type of Permatex or sealer is best for this repair?

  5. Started by GSP7,

    Found this. Is there any tricks other than the video? Do any of the clips or red clips thingys get ruined or need replacing after one removal or if you remove the bessel several different times will any of the clips or red holders get ruined and need to buy more or anything like that?? Notice in the vid the red clip holder to the right of the heater/AC knobs , it looks different. Is that one broken off? Once I get the Bessel off,,,, My speedo area has a lot of dust in there behind the clear plastic. Can the clear plastic be removed (screws) to clean all the dust out behind it and wash the clear plastic piece? …

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  6. Started by awk02,

    Ha Guys I am looking for a set of chrome acorn lug nuts for my 02 2500 4x4. I know the thread is 9/16x18 .Are they bulge,xl bulge,or xxl bulge :confused:? thanks

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  7. Hey guys, I took my truck and my dirtbike out to the desert this weekend and since it was so damn hot we decided to take the trucks out for a little fun in the air conditioning. I went through some sand, did some hill climbs, nothing too crazy, used 4x4 on and off worked great. I did apparently dump a good amount of oil out of the vent tube going down a hill, though. On the drive home everything was fine didn't *notice* any noises but had the radio going and with the 5" pipe can't hear much anyways. Last night I'm driving home from my buddies and over the radio I can hear a growling and feel in the floorboard some vibrations especially over bumps. Turn the radio off…

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  8. Started by Bafazane,

    I'm in the process of replacing a leaky heater core. My A/C system has a slow leak, and I'm wondering whether or not to re-use my existing evaporator core. I'm curious if there would be any outward signs of it being leaky. Or would you folks just replace because you're in there anyway?

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  9. Started by UtahCummins,

    Hey,I had a quick question. My brake light by my dash gauges has been coming on and off frequently since I have owned the truck. My seatbelt light will stay on sometimes also even if both are buckled up. Just those 2 lights. The previous owner said they came on and he never could figure out why. Neither can I. I have had no problems with my brake pads, lines, or fluid. Always full and new pads and light still comes on. I am starting to think it may not have anything to do with the brakes. Maybe electrical? wiring? etc? Does anybody have any wise input on this or ever experienced this? Thank you.

  10. Started by John T,

    I was working on my headlight yesterday and noticed 2 items I couldnt identify. 1.some sort of contact switch located under driver side battery... inside the battery box 2. looks like some sort of reset button next to driver side headlight Thanks, guys

  11. Started by AlpineRAM,

    Hi folks, I am looking for the vac. actuator that opens the dash vents on a 97 Dodge Ram - it's the one with the yellow vac line. This one munched it's diaphragm and I need a new one. Anybody got an idea as to where to get it for a reasonable price? Thanks!

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  12. Started by Thatguy,

    OK I've been messing with this blinker issue for a little bit now, my drivers side front turn signal won't blink,but the running light works. I've swapped blinker relays, along with the turn signal actuator, and cleaned my grounds. Wtf am I missing?

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  13. Started by lrhull,

    Does anyone have a mod or upgrade to the stupid plastic lock on the rear slide window? Mine slowly pops loose. It doesn't seem very secure to begin with.

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  14. Started by DodgeRam2002,

    So I decided to take out the previous owners fog light wiring and put in new battery’s and terminals, so I snipped the fog wires and they ran to a connector that had more wires out of it with an in line fuse I traced all the wires to the terminals which I thought would be all the light wiring. But there happened to be a think white wire also. I started the truck and my programmer would get power but it said to check connections. So I put the wire on the positive. Nothing changed. So I tried the negative. Nothing. Then I fired it up and the CEL came on. I pulled the codes through the ignition switch 3 times. And got a 1693. The dealer pulled that code a couple days ago and…

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  15. Started by rasteck,

    Looking at this: http://www.glacierdieselpower.com/product.aspx?pf_id=FS1212-UK I already have issues with the restriction of the stock in tank pickup. I can pull my Raptor 100 down from 20 to 14 psi so I don't want to make that worse, but I also want to protect my pump. Whatcha think? Sent from my iPhone using Tapatalk

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  16. Started by uber racing,

    Well my drivers seat was killing my hip due to the foam starting to break down. I did some reading http://www.cumminsforum.com/forum/3rd-gen-non-powertrain/129591-front-seat-foam-3.html on refoaming parts of your seat. I had the typical left bolster sagging. Pulling the cover off was pretty easy. In doing so I also found out why my heated seat isn't working. Broken wire and was burning the seat foam! I removed the foam from the base. and glued some burlap to the bottom to give some support to where the springs were starting to cut the foam. I also re-glued the Left side bolster back to the main cushion since it was starting to separate. I then took some 1" foam and built …

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  17. Started by dually,

    I need to remove the hvac box. What size plastic tool for the ac do i need for the two near the fire wall?

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  18. Started by dobienut,

    Anyone know what my truck would weigh? I look at my permit and it just says 14000kg and most of my stickers on the truck are gone. 02 2500 4X4 quad short box

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  19. Started by Mopar1973Man,

    Well Gang. I've been seen these goofy threads about people trying to figure out if a heater core is functional or plugged up. So since I took my truck to town for a job I figure I do the bench testing for the heater core to let you know what a good functional heater core will do. So measuring the vent temperature from the center vents with Bi-Level setting I measured...Fan Lo - 160*F roughlyFan Hi - 150*F roughlyOutside temperature - +10*FEngine Coolant Temperature - 193-195*FAs for the heater hoses they should not both be equally hot. I checked mine after driving about 6 miles from town stopped at a rest area and left the blower on Hi and felt both hoses. The hose from t…

  20. I don't do much on the forums anymore, but I thought somebody might benefit from documenting what I consider a proper radio installation for a 2nd generation Ram. Honestly it will probably be almost identical for any extended cab Ram. I purposely built this using materials anybody can get from the big box stores and truck stop radio supplies. Materials List: Qty 1: 3/4 in. x 36 in. Plain Steel Square Tube with 1/16 in. Thick Qty 1: 1 in. x 36 in. Plain Steel Flat Bar with 1/8 in. Thick Qty 1: 2 in. x 36 in. Plain Steel Flat Bar with 1/8 in. Thick Qty 1: 6 in. x 18 in. 16-Gauge Plain Steel Sheet Metal Qty 2: M8 1.25 20mm Bolt Qty…

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