AHHHHHH......
So now i have a brand new clutch!!!
i spent a few hours friday after work taking everything off the rig so all we needed to remove was the crossmember and tranny.
Saturday my friend came over and he commanded the jack and i did the work, we got the tranny moved back and i commenced removal of flywheel to get machined. as i inspected the flywheel i noticed a couple high hotspots but zero cracks!!!
So we got it machined for $25 and had lunch.
Then back to the grind. I was able to replace the rear main with a bit of fuss taking the old one out (was in there nice and good) then placed the new one in dry and surfaces cleaned on the crank flange and housing surface.
then put the flywheel back on, torqued the bolts to 50ft-lb then to 100ft-lb then inserted the pilot bearing (was in the freezer a bit to make it easy). I cleaned up all the surfaces of the flywheel and pressure plate then installed the clutch and plate, torqued evenly in star fashion to 22ft-lb.
i got the clutch nicely aligned and started to put the tranny back and after attempting to get it mated it had shifted on the tranny jack and almost was about to fall off... but we rescued it and i changed tactics. I stuck it in gear, put it in 4wd, and manipulated the front shaft flange to line the splines up and it popped in quick, then getting it aligned to the pilot bearing was a pain but without forcing it we got it in and the guide pins lined right up and i was able to bolt it together.
i got finished at 9 pm buttoning it all up. No leaks, drives real damn nice and shifts like a dream! The old throw out bearing had the grease all dried up from clutch dust and made it hard to move on the shaft but i properly regreased the blood groove on the new bearing and the shaft as well.
So all in all i have a new...
clutch
throw out bearing
pilot bearing
throw out arm and pivot ball
flywheel machined nicely and in excellent condition
its much easier to get into gear now that the clutch doesnt drag from the throwout bearing sticking and it you are precise you can get moving without the grabbiness most complain about.
clutch purchased from
Diesel Auto Power
http://www.dieselautopower.com/product_p/valair%20kev-fslash-kev%20nmu70279-05.htm
here are the specs..
13.00" x 1.375" Performance Replacement
Kevlar/ Kevlar Buttons
HD Spring Hub
Rated @ 450HP / 950 ft lbs Torque
3400# Pressure Plate
Kit includes: Pressure Plate, Clutch Disc, Release Bearing, Pilot Bearing and Alignment Tool.
Valair rated them to @ 500HP / 1000 ft lbs Torque