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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by Allen120,

    Does the Moparman harness need 12 volts since I have not seen any videos with people hooking up 12volts

  2. Started by marked23,

    I'm replacing this wire: The wire is a shielded twisted-pair with a drain (SAE J1939/11). The wire seen here is the stock wire. It's comically unkempt. Note that the orange wire is about five inches too long, so that it must be doubled-back to make it the proper length. Also, the shielding is missing from the first six inches, and the last four inches. Neither of these is a problem from a functionality standpoint. I mean, it probably doesn't hurt anything. It's just sloppy. That loose twist of shielding provides no benefit, so why did they leave it loose like that? This is what I made to replace it. All new wire and…

  3. Started by Jnhobson95,

    Been having problems for awhile with my torque converter not locking in. Took it the shop and they put a new torque converter and selenoids in the valve body. Started working but now it’s having the same problem. Also the voltage gauge has now started staying at zero and won’t crank. Every once in awhile it will crank and after you drive around for a few minutes the gauge will go back to zero. Checked all the grounds off the batteries and they seem fine. Any help appreciated.

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  4. Started by ThunderThighs,

    New to the site and i know that this topic has probably cover dozens of times. I feel my issue is slightly unique than others covered on here. Truck runs fine at operating temp of 190, until you down shift into a lower gear such as 2nd or 3rd and use that gear to hold you back going down a hill for a slightly longer period of time(or shut off for a few minutes it will start to miss as well). It starts to miss and rough idle this will continue until you can accelerate through the gears(miss will stick around until 1800 or so RPM). If it is shut off while missing you can come out the next morning and start it up it will still have a miss/rough idle. I had i…

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  5. Started by Marcus2000monster,

    So ever since I had the drop in fuel pressure which I have not mechanically tested yet my fuel economy has steadily went down since then. Have not had the chance to hand calculate yet but lie o meter says it went from 16.8 to 14.3. I picked up a tester today so I’ll be able to rest idle pressure soon. Where do I hook up the tester? The pressure went went down and then back up to 17 18 at idle and 12 13 wot. Used to be 19 20 at idle and 15 16 wot before the drop.

  6. Started by 015point9,

    Tried 3 times to contact Eric (on vacation maybe?) The valve at top of his pressure tester...should it be leak proof or not leak proof? and turning screw on tester only depresses the valve stem (to allow pressure in) on what ever you are testing?

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  7. Started by Youngblood24v,

    So I bought a used airdog off my buddy a couple month ago. It is the older version. Everything works on it but I’ve been noticing that it doesn’t keep pressure constant. I set it to 18psi at idle but if I really get on it it will go down to around 11psi on a really hot tune. Is this a sign of my motor getting weak? I’ve seen some write-ups that you can order a 4g motor from airdog and it will fit on my airdog. Is this drop in psi normal or is it getting weak? Or is their something I can do to keep it at a more constant psi all throughout my throttle position?

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    • 7 replies
    • 1.9k views
  8. Started by stevens cummins,

    Im building my nv4500 and found a deal on a big input shaft because the bearing got lost, does it use a diffrent size bearing or the stock size. I know the retainer has a slightly larger opening for the larger shaft but dont know about the bearing

  9. Started by Thatguy,

    So I get the low battery light otw home, barely make it home with my edge reading 9v. I pull the 2 pin plug on the back of the alternator to check to see if the computer is calling for the alternator to charge. On the hot wire I got 9v,the ground wire I get 40 ohms . Isn't 40 ohms to high for the ground? I figured it should read a lot lower, didn't know if that was why my alternator isn't charging or not.

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    • 26 replies
    • 4.2k views
  10. Started by JAG1,

    I can't get fuel pressure to go above 11-12 till an hours worth of driving. I have all 1/2'' lines and tested everything else I can think of. Even tried two brand new AD 150's and bypassed the filter, still the same low pressure till warmed up for an hour or so. And the thing that's strange is you cannot find any problems with Raptor pumps on any google search beyond 2013. It's like they hired someone to keep all searching clean of problems before that year It makin me nuts I have not alternative except to turn up the regulator another 1/2 turn

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    • 5 replies
    • 1.2k views
  11. So it finally got cold enough to kick on the 3 cylinder high idle. After it runs for about 5 minutes I noticed that it intermittently switches to 6 cylinder high idle. I've had high idle for 3 years and this has never happened. When it does it it only does it for a second or less then it goes right back to 3 cylinder. Once it starts it does it 5-10 times per minute. I have searched on many forums with no findings of similar symptoms. Wondering if anyone has any idea on possible causes or has seen any threads with info on the topic.I'm going to attach a data log from quadzilla. It happened multiple times here 3cylhi.csv Here's a video, can slightly hear it Hi.mp4

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  12. Started by chilms24v,

    I have a 2002 24v and i have recently intsalled a Quadzilla and now have serious problems. Truck ran fine before i installed it and now it I have 3 codes p0236 p1690 and p0216. Exhaust is always a constant white smoke when motor is warm or cold and have excessive blow by and oil. When its cold it has a dead pedal then when it gets warm after 30min of driving the boost on the iquad app is always reading 48 pounds of boost then it runs alot better but have to have the power level ag atleast set to 4 for no dead pedal. like i said before i installed the quad it never had any problems.

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    • 18 replies
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  13. Started by 015point9,

    My fuel pressure kept going up and down. The adjustment "jam" nut (9/16) I can turn but the nut behind it (3/4") also moves. Can't get wrench on it because of bracket is blocking wrenching room. I ground down an old wrench, still not enough room for both wrenches. Problem is created because I turned the airdog 180 so I could use old fass bracket without drilling new/more holes. Question...if I hang pump on fence and suck fuel out of bucket to set pressure will pressure be the same when hooked up to vp44? Thought I would bend over vinyl hose to create back pressure. I don't want to keep taking pump off and on...thought hanging on fence …

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    • 25 replies
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  14. Question about fuel gelling: so yesterday it was -1 all last night and I went to go start my truck at around 2pm. Got in and it started right up like normal but my fuel psi gauge was at 15psi (normally idles at 18-20) then within 10 seconds it dropped right down to 0 and the truck would smoke when high idle kicked on. The truck still ran great and sounded great like it really didn’t have 0psi of fuel pressure. After about 10 minutes of idling the fowl pressure just randomly started to go up a psi every couple seconds until I hit 20 psi and then it ran good for the rest of the day. Went to the store and put some howes in so if it did gel up it won’t happen again. Sorry for…

  15. Started by GSP7,

    Stant or Gates Thermostat, any issues with these two brands?...'99 CTD Ive been reading the thermostat threads about some crappy thermostats and temp swing issues etc

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    • 26 replies
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  16. Started by gipperkid,

    So I recently acquired a Quad with V2. However I just finished installing an EGT probe for my Isspro gauge prior to getting the quad. I'd like to run pillar gauges since I have had them on the shelf. But also want the gauge to work with the quad. Can I install another probe either above the current one? Or install the second probe in the front half of the manifold?

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    • 22 replies
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  17. Started by mrclean,

    Hello all, My '99 is throwing the P0222 code. It can be cleared, but recurs intermittently. The engine does not derate, seems to run normally. Possible causes? Solutions? Truck is mostly stock, but does have a Van Aaken timing box, and a Timbo APPS.

  18. Started by gipperkid,

    Changing my manual mirrors to power, heated, and lighted. I know doors are pre-wired for the power/heated and I've already added the mirror control swtich and the temp control with heated button. My question is if anyone knows if there is lights-on power source inside the door. Looking to avoid running wires through the dash to the light switch.

  19. Started by GSP7,

    Rear Axle ABS wheel speed sensor Brands: Dodge Dealer Parts.... or aftermarket OK ? Rock Auto: http://www.rockauto.com/en/catalog/dodge,1999,ram+2500+pickup,5.9l+l6+diesel+turbocharged,1377569,cooling+system,thermostat,2200 Standard motor products- $17.62 AIRTEX/WELLS Dorman from Genos garage What's the deal with the adaptor pigtail? or no pigtail from rock auto

  20. Started by trreed,

    I blew an oil seal out of my 62mm the other day, and rushed in a rebuild kit from Southeast Power Systems. Rebuilt the turbo today, and it's leaking worse than before! Question now becomes does anyone know where to source a genuine Borg Warner rebuild kit? Google has been of no help to me, as all I am finding is crappy aftermarket kits that I know will suck

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