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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. I'm talking about the line on the rear of the cylinder head. I was under there fir something else yesterday and noticed it's wet on the back of the engine and down the bell housing. A small drip was handing on the bottom of the bell housing. It was fuel. Could see the light green color. I took my phone and tried to get a pic behind the head (it's tight back there) and it looks wet. Can't tell if it's just the copper washers leaking or if it's the line itself. So far its a small leak, just a drip. Could this cause a slight hard start issue? I noticed yesterday morning she seemed to start a bit harder than normal. (Temp was low/mid 40's) Thinking of just…

  2. I got called out to a site that has a JCB 416 loading shovel, 4.4 Perkins 4 cylinder diesel that was misfiring (or so the muppets at the site said. Got there and started it to check, misfiring was an understatement, fuel filters all clean, air cleaner too. Slackened injector lines off one by one 1. RPM dropped a lot barely running, good spray 2. Same as No1 3. Ran much better with no3 line slightly loosened and rpm actually increased, bubbling air when loosened, rpm decreased on tightening injector line. 4. Same as 1 and 2 So decided to pull no3 injector as I figured injector pintle not closing for some reason IE tip dropped off or pin…

  3. Started by jlwelding,

    Ive got the fan out and shroud off while im installing new dampener and figured while Im there might as well fix the leak. Im not sure if the timing cover has a gasket or if just sealant. Anyone give me a heads up. Thanks

  4. Hey All - new paying member to the forum. Taking a break from the CF for a bit. Question is all too familiar I suspect. Trying to decide what to do with my 2nd gen to optimize my setup. I'm towing - or should say carrying a new truck camper (~2800 lbs) and lately going through the Washington state mountain passes and ridgelines. Lots of long slopes. My signature shows my mods but mainly I want to see if I'd be better served by increasing my injector size from 50HP to 100 to better pair with the Fleece HX35 63/65 turbo i'm running. I do see a bunch of lag even with the Quad tow tune I'm running that i had the guys @ DAP build for me. I control EGTs on long inclines mainly…

  5. Started by jlwelding,

    Just got back from walmart with a gal of Supertech 2 stroke 24.00 a gal. Went on line and ordered Pennzoil with TC 3 17.47 a gal. Im not sure but I read somewhere supertech was made by Pennzoil. Anyone know for sure? Moderators not sure were this should go, thanks.

  6. Started by Sycostang67,

    I finally got this kit installed last week, it took me about 4 days with the help of some friends. I used the Crazy Carls 2/3 compound kit for a 2nd gen 24v with an S300 turbo. This was not as easy as I thought it would be, a couple times I seriously considered going back to stock. Some of the issues were a result of the kit and some were not. The instructions were pretty vague and kind of a one size fits all deal. I wouldn't put this in the hands of a non mechanically inclined person and like any good install, I had parts left over. One thing that attracted me to this kit was not having to relocate the A/C, battery or heat exchanger. The aftermarket exhaust manifo…

  7. Started by jlwelding,

    So I installed new Clutch and now it has a small drive line wine. Nothing serious just noticeable. So I ordered the Fluidampr harmonic balancer from DAP. Anyone hear using one? Yeah I know should have asked first. lol

  8. Started by jlwelding,

    My truck has had a oil leak for a while but in the last two weeks its now a problem. Any tips or advice on making this job any easier?

  9. Started by WesHawkins,

    Wondering where the best place is to purchase a quality remanufactured VP44 injection pump. I have a 2000 Dodge, 5 speed, 4 inch exhaust. Everything else is stock. Appreciate any suggestions.

  10. Today several quick starts & several delayed cranks. Checked codes got a 1693 code in the mileage box. Read several comments about this being a companion code. Got the scanner out and Scanner captured P0380 Glow Plug Heater Cir P1690 CKP SENSOR doesn’t agree with ECM CKP sens P1689 NO COMMENT BETWEEN ECM & injector pump mod P0122 Throttle pedal sensor circuit low

  11. Started by wil440,

    Just had am email from Rockauto dealer closeout on parts for 1998 to 2000 ram

    • 0 replies
    • 863 views
  12. Started by Andyba20,

    Does anyone have any experience with these guys or their turbos? https://instaspoolperformance.bigcartel.com/history-of-savage-fabrication I know the Borg stuff is newer technology, but I really REALLY like these guys’ story. They seem to care a lot about their craft and the product they build for their customers. I might be oversimplifying it, but it looks like he just remastered the he351cw and offers it as a true drop in replacement for the HX35.

  13. Started by Kodiak24V,

    trying to up my trans knowledge and figure out what effect different spring rates have on 2nd gear servo operation. There a 3 holes in the front servo bore. im assuming the oil comes in through the top hole and pushes down on the top of the piston pushing against spring tension causing the center pin to push down on the band strut and causing the band to tighten. question is where does the oil come from? where does it go? from there what causes the servo to release tension and what are the 2 bottom holes for? I’m assuming a stiffer spring would cause a reduction in pressure on the servo center pin… or does a sprin…

  14. Started by DrJekyll86,

    I recently installed an Airdog lift pump (Airdog II 4G DF-100) and since then I’ve experienced varying crank times. Prior to the install, the truck would turn over for maybe 0.5 second before firing right up, every time, without fail. And it feels like half a second is generous on the long side. Since the install, crank times vary between the 0.5sec up to 2 seconds. The engine seems to run a bit smoother since the install and no indication of a misfire. The most noticeable impact of the install is varying cranking times. From what I’ve read the symptoms could be due to worn injectors or poor fuel pressure but would love to hear the collective thoughts of the cre…

  15. Started by DrJekyll86,

    I noticed downloaded Quadzilla tunes are in json format. Is there a schema for key value pairs available to decipher the tunes? I’m new to tuning and Just trying to learn a bit more about how this all works. The data doesn’t read intuitively, like {“max valet power mode”:”30”}. Instead all values are coded, like {“135”:”144”, “15”:”6”}

    • 3 replies
    • 788 views
  16. Started by DrJekyll86,

    I’ve noticed a lot of people have issues with getting IQuad to recognize an imported tune on Apple devices. I had the same issue and never found the pinned topic in the tunes section that discussed importing tunes. I was able to figure it out this evening and here’s how I did it. After purchasing a tune, click download in the browser on the Mopar1973Man order confirmation page. The file should now show up in your files folder. (Images are blurred because I held down on the iCloud to highlight them). If you can’t find your files icon, sipe all the way left and search for files. The icon looks like this. From there, t…

    • 1 reply
    • 821 views
  17. Started by jlwelding,

    Im having heck trying to find straight axle parts. Is there something else you call a straight axle?

  18. Last night when leaving my son's football game, anytime I got over 45 mph it would do the TC lock/unlock. I also smelled a weird electronics smell at different times on the drive. Because of what I learned from this site I knew what to check first. This morning I checked the AC noise from the Alternator and it was .1 VAC I got it couple of years ago from NAPA so I pull it off and and head to my local NAPA. Unfortunately I couldn't find my receipt so another $170 later I am on my way back home. After installing the new alternator I check the AC and it is reading .0314 VAC (alternator post to negative post on battery). Much more gooder! I take…

  19. Started by Caleb Hardy,

    I have been trying to chase down what would be causing my high egts. At first I bought into my turbo was not the right size, the tuning on quadzilla could off, and bit the bullet after all that and got rpms in the range they “should be” with no luck still. So I watched a video of MM and noticed the engine load was 17-19% while driving 65mph. My engine load at idle in neutral or park is 20-22%. In drive not moving 26%. Driving at 65mph on flat ground little to no wind 25-30% engine load=warmer egt’s. Now if I’m going slightly down hill and my engine load is 23% or lower my egts mimic the egts in the video I watched. I have a few questions. What are some possible causes of …

  20. Started by blacker_canyons,

    have had my truck a few months. It worked well for about 1000 miles and has been a nightmare ever since. without getting into all the details of all the parts I've replaced and the ridiculous number of times and ways it's left me stranded in about 3500 miles, I'll just focus on the transmission issues here: it started gradually shifting worse and worse. Initially it seemed to mostly be 3rd gear, but eventually, over the course of a couple weeks, it was all the gears. Grinds the worst and the most consistently going into 3rd but now grinds in all the gears randomly, and the shifting in general is very hard. Can't get it into reverse without putting it into se…