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2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. Started by banzaitoyota,

    Anyone else have the problem of getting the tailgate handle to release both latches at the same time? I have to manually flip the catch on the passenger side and then lift the handle to open the tailgate. No wear on the pivot points, plastic rod retainers not worn.

  2. Started by dave110,

    Pass. side tire is wearing on the outside. Actually both are but pass. side much worse. Wheel is centered and truck goes down the road straight. Didn't notice any worn or loose parts. Before I spend a day in the alignment shop I wanted to try myself but not sure which way to go?

  3. Started by joecool911,

    I am doing caliper rebuilding and pad replacement on the front today. Do I need to bleed the rear during this process or is that area isolated from the front?

      • Like
    • 18 replies
    • 2.8k views
  4. Started by JOHNFAK,

    Hey fellas Started diag on a battery drain today. Seems when I disconnect the alternator the drain goes from 480mA to under 50mA ........ how do I determine if I have a bad ground on alternator an open circuit ..... or just a bad alternator.

      • Like
    • 116 replies
    • 19.9k views
  5. Started by dave110,

    I got tired of my second failing Glowshift fuel pressure gauge and put in an ISSPRO EV-2 that matches my pyro. It's so nice to have a gauge that reads correctly that I can trust. I still have a liquid filled mechanical under the hood for back-up and this ISSPRO agrees with it 100%. Glowshift from new only read 5psi when the mechanical read 18psi . Did I mention I like ISSPRO?

      • Like
    • 5 replies
    • 1.4k views
  6. Started by comanche79p,

    I have been trying to figure out which shock will work for my truck and am not sure what to order for the front. I have a 2" leveling kit. I see that Rock Auto has 2"lift specified with Rancho's but it notes "dual" shocks. Any help is appreciated. Thanks

  7. Started by CTcummins24V,

    Does anybody know what the stock wheel load rating is, for the rim? I ordered some after market wheels rated at 3,200 lbs per wheel and now I'm worried about them not being beefy enough. I'm mainly concerned about the integrity when the truck is loaded up/towing. They fit the bill when calculating GVWR per axle, but after doing some research on other after market rims they are in the 3,400-3,600 lb range. I'm just curious of what other people have run into...

      • Like
    • 23 replies
    • 8.5k views
  8. Started by Hawkez,

    I am in need of a new exhaust from the turbo back to the tail pipe. I have been looking online at exhaust kits that appear to assemble with clamps. Or I could spend a little extra money and pay a muffler shop to put on a custom exhaust with not need of a segmented system. Are the do it yourself kits worth it? I worry that they may be more prone to coming apart and creating more problems. I like the idea of having an exhaust that is welded together, however, I don't have access to one. I wouldn't mind putting it on myself especially if it saved me money, but I don't want to be doing this every other year. Thoughts/Recommendations?

  9. Started by KYcummins5.9,

    Anyone ever messed with the door hinges? The spring popped off the top hinge awhile ago and im tired of the door not staying open. I still have the spring it just looks like a PITA to get back in..... Any insight....TIA

  10. Started by CTcummins24V,

    It looks nice! http://www.lmctruck.com/features/de/DEDP1.htm?utm_campaign=20150209_DE_Customers_1998_2002&utm_source=et&utm_medium=email&utm_content=Main_Dodge_Dash_Image

  11. Started by Hawkez,

    I have the 2001 FSM but there are a few differences between my 1999 and what is listed in the book. I am trying to get my rotor off but I can't tell if the axle nut keeps this thing on or not. To get the rotor off, do I remove the axle nut? Looking at what I have that appears to be the answer, but I would rather not remove it if I don't have to.

      • Like
    • 30 replies
    • 11.9k views
  12. Started by lcattin,

    Is it possible to mount an 03 dually bed on a 99 truck?

    • 3 replies
    • 1.4k views
  13. Hey y'all, I have been doing research into what to do about the steering issue on my truck. I have found the Y to T 98-99 Mod and another steering kit 7/8" with high misalignment spacers. My question is will either of/ or both of be an option for a 2wd? I see all pics of 4wd trucks using both setups. After all the reading I have done I lean towards the Ballistic Fabrication kit http://www.ballisticfabrication.com/Steering-Kit-78-with-High-Misalignment-Spacers_p_1337.html I have been reading stories about MOOG not being so good these days so I am looking for the kit that will last and fit. I have also read about going to the 09-10 T set up instea…

  14. Started by joecool911,

    I am embarrassed to show anyone what lurks under the hood of my truck. Have had a few suggestions, but think it would be good to get this out for everyone. Good products for soaking off grime and grease? I've heard that Simple Green works well (Jag1 says). Concerns about power washer use under the hood?

  15. Started by Mopar1973Man,

    Once again I got that darn blasted ABS and BRAKE light again. I knew the driver side front sensor was repaired. What had happened was the outer jacket of the ABS split open after being flexed enough times that it broke. So the driver side was soldered and shrink wrapped and tapped up well. So I pull the driver side thinking it was damaged and unwrapped the repair and everything was fine. So I broke out a DVM and set it for ohm setting. Sure enough the driver side was right around 1,000 ohms. Hmmm... So quickly yanked the plug on the passenger side and ohm that lead. I got infinite ohms (open circuit). Now start from the sensor and right about the knuckle the jacket did th…

  16. The drivers side mirror is getting old and my attempts to tighten it up are not working (everytime I shut the door the mirror moves around) and its about time for a replacement. Anyone else done this and what years will fit a 2002 door? Any aftermarket recommendations? This is the "Towing style mirror" I am needing. Thx, FT

      • Like
    • 11 replies
    • 1.8k views
  17. Started by Hawkez,

    My original plan was to change the front brake pads. I figured it would be a good idea to flush the brake fluid before removing the calipers, taking them apart and cleaning them and reinstalling them. I started in the back and right out of the gates I hit a road block. The bleeder valve on the rear cylinder was rusted tight and it sheared off when I tried force it. Guess what? The other side was the same way. I replaced them both and in the process I sprung a leak in the middle of a brake line. I replaced the brake line and FINALLY got moving with things. I flushed the system fairly well and found a lot of sludge inside both calipers. They did clean up nice and th…

      • Like
    • 10 replies
    • 1.9k views
  18. Started by rlane547,

    The decal between the side glass and the quad cab glass on my truck is peeling. I'm thinking of peeling it off, sanding it and just painting it black. Anyone have a better idea? It looks like crap. You can buy the replacement decal's from Dodge but it's around 100.00 basically for two strips of black vinyl decal. I'll go ahead and take that option off the table. They've lost their minds.

      • Like
    • 9 replies
    • 1.8k views
  19. Started by snowshoveler,

    After messing up the cupholder in the dash...and finding no replacement. I ordered the cup holder that fits on the front of the console from Geno's. Takes a while to get here but its a pretty nice setup for my coffee. No I don't drink and drive, but I do pick up a couple every morning for the boss and I. I don't drive the truck much in the winter but being able to use both hands to drive is better than holding 1 of those cardboard trays with 1 hand. Regards Chris...now full of caffene

      • Like
    • 11 replies
    • 2.4k views
  20. Started by Hawkez,

    I am going to change brake fluid and power steering fluid this weekend. Can anyone tell me how much of each I will need? Is there any advantage of going with synthetic? Amsoil is about $8 a pint.

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