
Everything posted by Mopar1973Man
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Honey Badger Jeep
My biggest leak right now is the power steering pressure hose which is weep through the jacket of the hose. Other than that not much for oil leaks. Yeah I would say so being this one has been on the roof once. Little metal damage but still in great shape. Needs TLC on other things like the wheel joint that someone welded in. Yeah I know that 2001 Jeep suppose to have CV joints but this one has a 1997 Jeep front axle with wheel joints. Once past those two issue here soon then its on to fixing minor stuff like plastics and some wiring.
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Sudden mileage drop
Doesn't help either with a weeping line. Still in all 220k on injectors I would pull all 6 injectors and crossover tubes and replace all 6 crossover tubes, o-rings and injectors. I highly suggest getting +50 HP injectors from @dieselautopower and then I know all 6 are flow matched and tested. This will resolve all this issue.
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Sudden mileage drop
Injectors are shot. Injectors need to be changed ever 100k to 150k miles other than that engine damage might occur.
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2nd Gen Articles
Most of ot is learning the limitations of the camera like I was experimenting with the photo function on the GoPro and found the photo function is limited to scenery photos but close up photo turn fuzzy. My Samsung S21 did much better for close up photos. Same for lighting I figured the aperture was going to automatically open more and handle a low light condition but it didn't.
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Battle of black smoke finally over! A note of thanks.
I'm glad the Quadzilla tuner and tunes listed here was helpful for your case. I'm wondering how is the power difference now being re-geared to 3.73?
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Quad Turbo Timer
No problem. I've got the same challenge with coming back from Riggins, ID. It's a mild grade but hauling weight it does hang the EGTs high so the last mile shut down the exhaust brake and gear down with the engine and it cools right out.
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Sudden mileage drop
I've got to ask how many miles on the truck? Then ive got to askhave you ever replaced injectors? Injectors are only good for 100k to 150kmiles and should be replaced. Reading back now I would say there is a injector(s) that are most likely leaky and/or not spraying good.
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Quad Turbo Timer
Torque converter load in gear it allows the engine to turn but added load. 450°F seem reasonable.
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2nd Gen Articles
No I need to learn the limitation of the camera which is very new to me and only shot a few videos. Light limitations I'll catch up on but if the camera is on my forehead I can't see the preview screen at all. This why the second clip after reviewing the video I added the clup on the end using a selfie stick to reach that point with stick my head or hands near the fuel. Like I found out still shot photos are not as good as my Samsung S21 cellphone which does a much better photo compared to the GoPro which was fuzzy looking compared to Samsung you can see the texture on the metal surface.
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Stock Fuel Filter
Keep in mind a 3um filter will filter out a red blood cells but a 7um will filter out a white blood cell regardless very very small particles.
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2nd Gen Articles
I told you I'm going to good friends with that GoPro.
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2nd Gen Articles
Yeah and no. There is minor differences, like oil type, amount of oil, expansion valve or fixed office tube. Etc. But yeah they are similar.
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2nd Gen Articles
Man that is happening on a daily affair here but no Dodge's... I've got a Ford (car) coming tomorrow morning for a recharge. Just got off the phone with the owner. That's a tough one even I'm clueless on doing gear work. I'll admit my shortcoming. Anyone else willing to jump in and build an article for this? That's something I got a huge talent for. I can see about doing basics for now checking fuses and relays. Then do some quick videos on doing voltage drop measurements. The typical ohm testing of sensor leads and such. Not a problem.
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2nd Gen Articles
Not a problem when the Dodge rolls in the shop all that will be shown in the video.
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Down pipe question for upcoming new turbo install
Please do that's why the site was designed the way it is so all people can contribute to the site with different articles on how they do there own projects. Even if someone else has done the project you can document new tricks to improve on older articles.
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Stock Fuel Filter
Donaldson, Fleetguard or the AirDog filter... I think the current one is Donaldson from @dieselautopower...
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2nd Gen Articles
Here you go this is my next project here to work on... As you can see I work on more that my own trucks and want to share the experiences with every job I'm going to be doing. Like I said the GoPro and me are going to be good friends really quick.
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Stock Fuel Filter
This is why the double stacking of the AirDog filter which is 3um and the the NAPA/Wix filter which does show a 7um rating. Regardless that 7um filter picks up a lot that the 3um doesn't. Last filter change the stock filter was nearly plugged tight and dropping fuel pressure. Pulled it out and the filter was black. Mark my renter picked up the old black filter blew on the hole and the black fuel ran out of it. I consider it a good filter when both the AirDog and stock filters go 50k to 60k miles before change. I admit I went way too long this time and the stock filter plugged up.
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Engine Article - Oil Change
Weird mine doesn't have that instant pressure on a oil change. There is about 3-5 second lag before the gauge comes up after an oil change. Normal start is about 1 to 2 second lag at cold start up.
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Down pipe question for upcoming new turbo install
Shouldn't be too bad for swapping the downpipe only if there isn't anything rusted badly. A little bit of torch heat to expand the out pipe sleeve and it should let go and slide out. If the clamp was really crushed into the pipe then its a new animal now and can be a really pain in the . I typically just clamp enough that nothing is going to move and not to crush the pipe setting the clamps. I was able to un-do the clamps on Beast muffler and knock it out of the pipe with a 2x4 and hammer in about 10 minutes. Then stuffed it on the the open end of Thors exhaust the the previous owner hacked off at the back of the cab.
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2nd Gen Articles
Any request for articles please post up what you would like to see for this Generation of trucks.
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2nd Gen Articles
Hey gang I've got a customer 2nd Gen Dodge Ram here. I'll be doing a up to date AirDog install, a oil pan gasket, and some front steering work. More articles to come. Videos will be included. Me and the GoPro and going to be good friends.
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Quad Turbo Timer
That being said I would consider dropping to 300°F for safety. Seems like I better fix my parking brakes. I tend to cheat and tap the throttle cancel the turbo timer and shift into first gear. Yup I'm guilty.
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Quad Turbo Timer
Well when my parking brake failed on Beast I was skipping the cooldown a lot of times and managed to kill the bearings in the HX35/40 Hybrid I've got to the point the compressor wheel was rubbing. Basically you want the turbo cool enough that the oil is no where near flash point which creates coke on the bearings and eventually the turbo bearing fail. Yup this one bit me for sure.
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Fuel Article - Grid Heater Light / Blown Injector Line #4
Injector Line or Injector failures Grid Heater Light If your grid heater light comes on while driving is a sign of a high return rate to the fuel tank or the fuel pressure in the rail is dropping. In my case, I was traveling towards McCall ID and climbing a grade with my utility trailer. All of a sudden the grid heater light comes on and chimes multiple times. Which I thought was weird. I had to complete my climb up the grade for a safe spot to pull over. Once I did get pulled over I shut down and looked there was fuel everywhere. I the grid heater light comes on while driving I highly suggest you get to a safe spot and shut down as quickly as possible. Checking The Injector Lines Now that I've got the truck home in the yard. I took some time to re-prime the rail and get it started. Even with as big of a leak, it was very possible to prime the rail fairly quickly and start the engine. WARNING: Being fuel is present and fire danger is always a risk make sure to have a fire extinguisher handy that is rated for fuels and oil fires. WARNING: Do not put your hands near the injection lines while running. High-pressure fuel injection injuries are very painful and can cause serious infections. Please keep your hands away from the lines. Use cardboard chunks if you want to see where the fuel is sprayed from. Once the engine is running look closely and you can see which line is spraying fuel. Again do not put your hands or body near any spraying fuel. If it's not possible to start because of too big of a leak you can order a rail plug that you can remove one line at a time then cap the rail and see which line is leaking this way so if the line you remove is plugged and now it starts it could be the line or a bleeding injector. I know this is kind of tough being every time you open the rail to change the plug you have to reprime the rail. Just as you'll see in my video first turn of the key the ECM will do a prime cycle, after the lift pump stops, just bump the starter again it will re-run for the next prime cycle of time. Make sure you give time to let the pump prime the system and allow for cool-down time on the starter. Installing Number 4 Injector Line It is pretty straightforward for installing the number 4 injector line. Count back to the number 4 injector line from the front. Now you'll need a 3/4 inch wrench and a 10mm socket and ratchet with extension. First, remove the two 10mm bolts one in the manifold just under the injector line nut at the head for the intake manifold cover and the other 10mm bolt holding the number 4 injector line. Now Using the 3/4 inch wrench loosen the two injector line nuts and remove the injector line. Install in reverse order. View full Cummins article