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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by Towrigdually,

    It’s the 2nd time this month the check engine light has come on for this code. I replaced it 2 weeks ago with a new one from Cummins in el paso because I’ve been traveling, this morning the light came on again. i thought something looked off getting on the highway today when I saw on gray smoke and a little black from the exhaust. is there something that is the culprit usually other than a sensor? I’ll be home late tonight or tommorow, but if I can fix it on the road that would be cool to.

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    • 16 replies
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  2. Started by Epr2x10,

    What’s up guys? I’m at a loss and like most people, I need to try and get this figured out ASAP. Trucks a 2000 auto. About a month ago went to fire the truck up and check engine light was on and would just crank. Wouldn’t start, just crank. Felt like it was cranking as it (batteries didn’t seem low). I posted something on a different websites and was told to check the batteries and charge them. I did that and truck fired up and check engine light went off. Flew home today for work and went to start my truck at the airport and the same thing happened. Well I purchased a cheap $30 scanner to keep in the truck. It said there was a code being thrown but it wouldn’t tell me wh…

    • 6 replies
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  3. Started by wil440,

    I've just had a vac pump seal kit and a steering pump from Rockauto, arrived in the UK in 3 days so really good service from Rock BUT the vac pump seal kit which is a Dorman 904335 has the most useless main seal in it to the point I'm going to reuse the old one as it is better, good job I didn't remove it from its carrier, the old one has the oil scraper lines in the seal area to move oil away from the lip, the one in the dorman kit is just a sharp lip and some of the lip is malformed, barely see able but oil would find it. £34 and the main seal is going in the bin Mopar kit is not a lot more... my own stupid fault

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    • 10 replies
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  4. Started by Jimmy0611,

    I have a 1999 2500 with 165,000 miles. I bought the truck 6 months ago with fuel issues taking a chance. It would take partial throttle before cutting out. It had a cheap aftermarket pump on the rail (no name) that had recently been replaced. I immediately ordered a FASS titanium lift pump and b&d sump. I removed the factory fuel filter setup. The truck ran fine With zero issues until a month ago. I filled up, drove 60-70 miles and came home. The next day the truck started to have an intermittent dead pedal. Seems to be only at cruising speed, never during acceleration. Fuel pressure with key on not running is around 18psi so lift pump is fine. Fuel pressure…

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  5. Started by Tkeela66,

    I'm not sure if I can post this here, but I really could use some help. Sadly my father passed away in November and left a little debt that I'm trying to pay off. I'm trying to sell his truck But me nor my mother have any idea what to ask for it. Nobody has seemed to be any help so I thought I would try here. I have had several people Make offers on the truck the last being $2500. It has a little over 200000 Miles, runs good. The top of the dash needs to be replaced And the paint Has areas that seem to be peeling But the inside is in good shape. It is a 3500 24 valve Turbo? My dad loved this truck and he would not be happy if I didn't get close to what it was worth. …

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    • 13 replies
    • 1.3k views
  6. Started by ColoradoColt,

    On the way home today truck lost all power and I had no throttle response. Then worked enough for me to get home before reving up and down until I shut it off

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    • 11 replies
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  7. Started by Westie,

    So to start off be patient with me please, I’m new to diesels, and working on my own stuff in general. I’m young and don’t know a whole lot about anything. But a few months back I had to replace the vp44 on my 2001 5.9 Cummins. Me and my dad had to work on it at separate times since he was working nights and I was working days. Well we eventually got it off and the new one on. And when we got what we thought was everything plugged back in and ready to go we went to try it and the two wires that connect to the two studs on the same side of the intake horn for the grid heater we’re left undone and we’re laying against something. So when we started it I went to the front and…

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  8. Started by jw9424,

    Can the cam position sensor be tested with a DMM for the correct resistance? If so, what should the value be? This is on an 01 2500 auto. Trying to track down what's causing a P1488 code among others. The trouble-shooting procedure tells us to replace the cam position sensor but we've done that a couple times. Any help would be appreciated. Thanks.

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    • 11 replies
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  9. Started by 5.9Jummins,

    Hey guys - 5.9 cummins project getting a Jeep body swap on it. first post here hoping for some help! Since buying the truck in March I’ve recently replaced the cylinder head with a tested/inspected reman and threw in ARP headstuds and a new head gasket. After installing head I have no start. truck was running and driving perfect before and since the head it’s a no go. fass lift pump and thoroughbred diesel VP44 were each about a year old before I bought the truck. Lift pump is working as it should but I have a feeling injection pump has something wonky going on. When I bleed the rails, fuel shoots intermittently with a ton of bubbles. I’m getting a ton of air in the…

    • 6 replies
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  10. Started by BennyGGG,

    Recently bought a 7 owner 2001 2500 for a overland camper project. It has a lift but I have no idea how big. From the center of the hubs to the bottom of the fender measures 26” front 28” rear (I think this is the scientific way to measure) Any idea what size life she has? Appreciate it!

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    • 43 replies
    • 4.8k views
  11. Does synthetic fluid last longer/result in less wear extending life of a 47re auto Trans with oversize cooler and valve body/tc upgrades. What brand is good

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    • 11 replies
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  12. Started by Rotax3006,

    Hi guys, I'm having a hard starting issue with my 99 24v manual. I noticed today that when i first started it it cranked for a few extra revolutions, maybe 5 seconds. I thought the fuel had probably leaked off since its been sitting for about a week. Went to the dentist left it set for about an hour, same issue. Had the same issue at work after setting for 4 hours. Tonight when I got home I immediately tried restarting the truck. It did the same thing, cranked for about 5-8 seconds then started. Here are my thoughts: 1). It seems to be cranking slower than normal. This leads me to believe that it could be bad batteries/starter not spinning the engine fas…

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    • 19 replies
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  13. Started by J020MA,

    Hey folks, I'll be going thru some of the various wiring problems im having with my '00 2500 cummins here this weekend, and I want to get a head start on diagnosis / get my mind right on it. First problem, I've got the p0113 code and replaced my iat sensor which unfortunately did not solve the problem. on my scan tool, the temperature reads -40 degrees. I have NO KNOWN symtoms, even though I do have the code. This points to it being a problem in the wiring and not with the actual temps. There's an aftermarket (afe) air intake on the truck that the previous owner installed Second problem, my engine coolant temp sensor is not reading, pi…

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  14. Fuel boss mechanical fuel pump . About 30k miles on it. Lately i'm noticing random odd fuel pressure fluctuations, mostly pressure is occasionally going higher than expected, like 25+ psi. The strange thing about it is it seems to be happening when it shouldn't be like when I'm towing and revving at near wide open throttle about 2500 rpm or above etc. I would think the pressure should be a little lower when the engine is demanding more fuel. Other than that I can't find any rhyme or reason why this is occurring. Any suggestions? Is this anything to worry about? Thanks!

  15. I have been restoring a flood truck since last December, the water line was a couple inches into the cab. The vehicle runs and drives, I have since gotten a salvage restored title and it is my daily driver. Through all the many fixes on my vehicle I have had some creeping intermittent boost drop/dead pedal/bucking surging mostly when moving from lower speeds. When I am heavy on the accelerator it seems to be much less apparent. I have put at least 200 hours into the truck this year and have had many components taken out and reattached so anything is fair game when it comes to explaining the issues I am dealing with. The main question I ha…

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  16. Started by sooxies,

    Well onto the next item to fix...what appears to be a head gasket problem . I'm extremely certain that my issue is in fact a bad H.G. but I took a short video so you all can see what I see. The video was taken right after shutdown on a hot engine. What caught my attention, initially, was the upper radiator hose becoming quite firm upon squeezing it at operating temperature. For what it's worth, I had gotten some air into the system (changed the thermostat and radiator cap/went on a short drive up to operating temperature). I cant imagine these bubbles have anything to do with air being bled out on its' own? I did park the truck nose up and burped the system the best…

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    • 20 replies
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  17. Started by ColoradoColt,

    Like title says, I have about 4-5 psi at idle and 0 at WOT. I used a gauge that I connected at the VP44. Does this mean new lift pump? Injection pump?

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  18. Started by stevens cummins,

    Ok guys im building my nv4500 and the updated mainshaft uses the split 3 piece washer on the fifth gear but when i put the nut on the outer ring of the washer stays loose is this normal or is there a spacific nut i need

  19. Started by Salerno5.9,

    Hello I have a 2001 that is cutting power at random. When it looses power it is off and on real quick. The rpms tps and speed stay constant. The only way I’ve got it to stop is to unplug the speed sensor on the rear end and since I’ve done that hasn’t happened since. I replaced that sensor. When it’s plugged in the problem comes back. I have a IQuad V2. On the I quad the speed is all over the place the factory speed seems to read correctly. When the truck cuts out the IQuad speed reads 140+ when in reality I’m going 30 mph according to the dash. I’ve seen it jump up to over 70 when the truck is idling in 1st gear. I’ve also completely disconnected the IQuad and the truck …

  20. Started by BennyGGG,

    I’m new to the forums and would appreciate any help. Just purchased a 2001 Ram 2500. It has a mild case of previous owner syndrome that I’m trying to correct. Most of the wiring issues have been pretty straightforward but there’s one in the engine bay that I need some advise on. It appears that the Org\Blk leaving the ECM has been tied directly to ground, effectively eliminating intake air heater relay 2. Anyone venture a guess on why someone would do this? here’s a pic of the wire. https://imgur.com/BtAmNmw

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    • 9 replies
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