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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by AllenG,

    I have a new VP44 second one in a month after getting them to warranty the first one due to surging and a P0216 code. Everything from the fuel tank to the VP44 is new, new in injectors too. Truck is still surging and throwing a P0216 code. I am stariting to think it’s the ecm by past posts.

  2. Started by AllenG,

    After a year of slight surging and seeing this from my OBDIIscanner I swapped out my apps. I also have completely re done my fuel lines, draw straw, and swapped to a raptor pump. While I was at it I swapped out my alternator since it looked like the original was on the truck. The truck seems to be running great now with no surging.........but now I have another issue! No signal from pcm to the alternator plug so it’s not charging. The ac clutch is also only engaging now at startup, once it kicks off it will not come back on until the next start up. The old alternator was putting out 14v and the ac was working perfect, tried swapping back to the old alternator and no…

  3. Hi, I have a DANA 80 with Limited Slip Differential that I’m draining/changing fluid in. How many oz. of additive do I need for a complete oil change please? Thanks Leaky

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    • 15 replies
    • 9.6k views
  4. Started by Scottyv,

    Mobil 50 trans fluid update 2 members active in this conversation (including you) Mopar1973Man Not read yet Scottyv Read: Just now …

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    • 9 replies
    • 3.3k views
  5. Started by dodgedieselnewbie,

    Hey guys... My truck has been giving me a hard time starting. It started happening last year and only did it when I was parked nose uphill. I remember reading something about this one time a few years back... but never heard what the cause was. This year.. a few months ago.. it's been starting hard on level ground. I have to hold the key on for 10-15 secs til it fires up. Almost like leaving it unplugged on cold days of winter. This only happens the first start of the day and only if I let it sit for more than 24 hours. Where do I start? No pun intended.... Thanks

      • Thanks
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    • 18 replies
    • 3.3k views
  6. Started by Rotax3006,

    Hello Everyone So my truck has developed a new issue this past weekend. Heading home from the mountains I was cruising at about 75 in 5th gear. Pulled out to a pass a truck and began to accelerate. Let off for a second and the transmission began to make a clunking/knocking ticking sound. Kind of sounds like the teeth are slipping past each other or not meshing correctly. Only happens in 5th all other gears seem fine. I'm thinking I either lost some teeth on a gear or the shift fork/pins brake and its not engaging the gear all the way. Anybody experience anything similar? Finally do I have to pull the transmission to change out the overdrive gears if th…

  7. Hey, guys. I've already converted my 12V truck to the 1-wire setup (technically, it's 2 wires, but w/e..) Started on the '01 today and realized quickly that the alternators are not the same LOL The internal regulator mod is pretty straight-forward, at least, on the dual-tab style alternators. But the plug-in connectors, the internals look way different. I've searched and searched to try and figure out where the field wire connectors inside the later style are, but to no avail. I only seem to find early 2G style, or or really old Mopar v-belt styles; neither do me any good.. Thoughts? I can grab a couple pics shortly.

      • Thanks
    • 10 replies
    • 10.8k views
  8. Started by Youngblood24v,

    Truck runs great but when I go WOT it just feels like it runs out of power on the top end. I have the wastegate at ~40Psi and drive pressure will hit ~55-60psi at WOT. Truck just kind of dulls out at anything 80+mph. Is this symptoms of valve float? Truck does have stock springs in it and I know I’m already ordering some new ones since it needs them anyways just hadn’t gotten around to it yet. I have 3.54 gears so I’m not reving the truck out as I only see roughly 2000rpm while going 70 in od

  9. Started by Mopar1973Man,

    With a heavy heart, something broke in the transmission running along at 80 MPH. 5th gear failed with a horrid grinding sound. 1st to 4th still works find but there is a loose object for sure like a 5th gear nut. But you can't put it 5th it grinds bad.

      • Thanks
      • Haha
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    • 79 replies
    • 10.4k views
  10. Started by Mopar1973Man,

    Can the transfer case be just removed. Then split the case and reseal it? It looks like it sealed with silicone. Is it?

  11. Started by Gregturley,

    Has anyone installed RV275 injectors in an otherwise STOCK or very lightly modified truck and ran it on a dyno? Anyone made dyno pulls mostly stock vs 275 injectors? I have a 01 4wd auto. Bought it cheap with 174xxx miles needing some minor work. The only engine upgrades are a BHAF, a Fuel Boss pump and new Bosch RV275 injectors. Truck runs much smoother with better starting after the injector swap but I'm curious how much HP and TQ the injectors really add.

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    • 12 replies
    • 9.4k views
  12. Started by Dynamic,

    I'm not sure if the video came through, but this one's just for fun. This is Skyler Oestrich's (Dynomite Diesel Products) race truck on the chassis dyno at Hunting 4 Horsepower here in North Idaho last Saturday. Any HP guesses?

      • Haha
      • Like
    • 24 replies
    • 3.6k views
  13. Started by matthew gilland,

    Hello, My truck is a late 1999 Dodge Ram 2500 Cummins 24 valve with 250xxx. I live in the middle of Minnesota. Just to make everyone aware. I have had an issue with the truck since ownership, that every year my fuel gells up at least once. Last year was the worst, I think like 3 times. Had to use a nip cone and a bunch of cardboard to get the fuel thawed enough to start. I use diesel fuel additives year round (white and gray bottles), and generally more in the winter, including walmart brand 2 stroke oil TCW3 year round. I have the Fass DDRP with relocation kit on the frame just in front of the tank, with the Beans Diesel sump kit…

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    • 38 replies
    • 14.9k views
  14. 2001 cummins 24v 5 speed I’ve swapped into a 97 single cab short bed Dodge Ram ss/t i eliminated the harness at the 2 off-engine plugs and ran acc power through relay to give ecm power to run. I recently have purchased a edge comp box and tapped pump wire but engine makes no difference in power with pump tap wire plugged in or unplugged from box. Now here’s the real issue. I can’t remember the exact code off hand but it was a code for a pump solenoid and I believe it’s the pump metering solenoid the comp box taps into. What might be my issue here? I’m new to the forum as well.

  15. Started by Dmann,

    So I’ve been having this problem with my truck, it randomly started the other day, when the truck warms up at an idle it sounds likes it missing, when I am driving it and hold it at a steady rpm around 1500 it surges and then when you rev it up, or let off the throttle to while it is in gear it takes a while to idle back down. I already tried to clean the injectors and changed the fuel filter and the water separator. Don’t know what else to do. Anybody know what’s going on?

  16. Started by rburks,

    This evening i pulled in driveway, turned key off and got out as always { edge juice cool down timer} but engine never turned off. i came back to truck hit the brake which usually bypasses the edge timer but not this time.. i could not get the engine to stop running. finally i unsnapped the fuse box cover on end of dash and pulled the fuse from edge.. finally got it cut off.. now it won't start, noticed right off that fuel pump not running,, so i cycled the key three time to see if any codes on Odometer,, ALL I GET IS MILAGE BLINKING AND THEN "NO BUSS" I've unplugged the edge but still same thing blinking then NO BUSS

  17. Started by wil440,

    Just finished fitting a Isspro mechanical fuel pressure gauge, this took 1 1/2hrs, removed the factory ash tray and the two top small bolts/screws behind were the same width apart as a cheap gauge mount I had so easy mounting and away from the pillar which I want to keep free for 3 other gauges I also slipped some Cat fuel line hose over the small plastic line for added protection in the engine bay and under the dash all the way from gauge to FP, still got to Zip Tie it all up but had to run it to check for leaks. FP sits at 15 to 16psi at idle, I haven't driven it yet as it's behind my work van, to swap them around my work van has to go onto the road for a minute …

  18. Started by weaselguys,

    I just came back from a camping trip and when I was 60 miles from home towing my 30 ft fifth wheel and 12' flat bed trailer with a side X side on it, I stopped for fuel and when I pulled out of the pump I could hear a noise under the truck so I stopped and the noise quit soon after kinda sounded like exhaust spit to me. When I got back on the highway and got back up to speed everything was fine till I went for 5th and it just ground I backed off and slowed down then got back up to speed and same thing it ground in 5th. I had one shop familiar with the fifth gear nut problem say they usually make not noise at all. Does this sound like a fifth gear nut issue or worse. And f…

    • 8 replies
    • 2.8k views
  19. Started by Evan,

    Any guesses where this goes. My heart sunk at first but it's not a huge deal. I haven't yet dug deeper. Will find out soon.

      • Haha
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    • 20 replies
    • 2.7k views
  20. 2001 6 speed. So here's the story. Lately when the truck sits over night it cranks 10 seconds if not more to start. Rest of the day is no issue. I've got 20psi to the vp44. I've parked nose down. I've checked every bolt and fuel line. I've checked and load tested the batteries. Batteries are a touch on the weak side but not bad. I cannot for the life of me figure it out. Fuel tubes and injectors were pulled and re o ringed ect. A year ago. Any ideas? I'm honestly down to replacing the vp44 check valve and the fuel heater on the canister o rings. I understand its losing prime somehow but I'm having a hell of a time finding where. Once it fires up its bump the key and it po…

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