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2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. Started by JOHNFAK,

    Hey guys Trying to get my tranny cooler installed this weekend. On my auxilliary cooler - it has 2 wires , about 9 inches each - 1 black and one blue. It just says to connect this to a switched 12V power supply. How do I do this ?? Never have before. I assume I could run 1 wire (blue) +ve terminal and 1 (black) to negative terminal - and it would get power every time the engine started - but I would prefer to activate via switch - ideally something like the existing A/C switch. Is it easy to hook up to the A/C switch somehow so when I turn the A/C or FAN on - it engages the fan on the auxilliary cooler ?? OR seperate switch from o'rei…

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  2. Started by Dieselfuture,

    Just thought this might help someone when they decide to build their own bumpers. These were somewhat simple to build and didn't cost that much, mainly time. Main brackets that bolt to the frame are one piece and go all the way through bumper, that way you don't have to rely on how good your welder is. I ended up making main brackets out of 1/2" because that's what I had laying around. Front bumper is 1/4" except very bottom where its 3/16. Rear bumper is 4x8x1/4" tube. I don't have measurements, because I just built them as I went, most of it is eye baled and within 1/8" of side to side front to back. I didn't want winches permanently mounted anywhere that is why I put …

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  3. Started by puglyfe,

    I am looking for the best sport headlight available. I can't afford the RetroFitShop Mini or D2S setup at this time. What are the best sport replacement unit available? TYC, PERDE, Something else from Headlightdepot.com? I will most likely be doing the relay/harness setup found somewhere here to update the wiring. I am looking for the best fit after the best pattern available that is non Morimoto retrofit. What is your experience so far with the best replacements? I currently have the standard 2 bulb setup that doesn't produce much light due to age of the original housings.

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  4. Started by Andyba20,

    Came outside a few days ago and there was a 1/2 quart of ps fluid on the driveway (truck was idling). Ordered a brand new pump with reservoir from Napa and having a guy install it this week. Did I read something on here one time about a vacuum pump seal having to be replaced along with replacing the PS pump? Also, can’t say I fully I fully understand the hydroboost system, are there any considerations my mechanic should know while he’s doing this job? I’ll be keeping the old pump as a backup and rebuilding with a seal kit, just didn’t have time to fool with it right now so bought a new one. Any tips I can pass along to this old guy would be appreciated. Goal is to get ano…

  5. Started by joecool911,

    I'm running 265/75-16 tires. BFG KO's. I'm at 50,000 miles on these and they're almost bald. Any other semi aggressive tire recommendations out there? I run one set year round. 90% street use and 10% hunting on gravel roads, snow, etc.. Prefer tires with the snowflake so they're rated as traction devices.

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  6. Started by AGPTurbo,

    Guys, hello and thanks for having me aboard! I just sold my 2008 5.4 SuperDuty for a very clean 2002 Sport Quad cab 8' 4x4 Cummins with an automatic. Picked it up in Virginia on Saturday and drove her home 300 miles and averaged 20.7 mpg. I have over 400 miles on the trip clock and have still have 3/8 tank- i cant believe this fuel economy, Unreal! Anyway, after the drive home I got under the truck to give it a once over with my creeper and trouble light and saw no major issues. Today, after it being very cold here in SW PA, I noticed fluid on the inside rear tire. Under closer inspection, It appears to be brake fluid, and after more inspection, seems to be push…

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  7. Started by Dodge2k,

    My box has been seaping for a while as in wet nut, maybe a drop on the ground after being parked. Imagine my surprise stepping out of the Jiffy mart to see a puddle. Couldn't be mine right, after all it has only been seaping. Checked after the next stop and sure enough the same puddle. I had someone turn the wheel to the left as I was watching and it looked like a cow pissing on a flat rock. I have been thinking about a Bluetop from looking at referrals here, but the website says "Out of stock". I already pulled the old seal and will install the new one when I get home early enough. I am hoping it will seal, and stay sealed long enough to get a Bluetop…

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  8. Started by Mopar1973Man,

    Ok Gang... I need to pick someones brain... I've got a pretty good leak in the A/C system for it to leak out all pressure to 0 PSI in about 2 weeks. I've got a dye pack in the system but haven't noticed the green tint oil anywhere yet. I'm thinking of grabbing a single can of R134a and add it to the system for pressure and black light the whole thing again... Any ideas or suggestions?

  9. Started by dieseldon,

    I have a question for anyone that might come across this that has the T -stearing linkage/tie rods on their truck. Any experience with the "Thuren alignment specs" ? Very specific that you have t-style linkage or disregard spec's, 0.0 - 0.05 toe and 3.8 - 4.2 caster, I believe the emphasis is on the 0.0 toe? Just had it aligned and NOT happy with factory spec's, always holding the steering wheel to one side or the other, back and forth, back and forth... Anyone know a good alignment shop in Boise/treasure valley area? Thanks!

  10. Seems weird to order tires and have them shipped to the installer. Don't they resent that they did not make any money on the tires? All they get is the mount/ balance fees for tires you bought elsewhere. Anyone had bad experience with that?

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  11. Started by Blueox01,

    Anyone ever have their factory wheels powder coated?

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  12. Started by CTcummins24V,

    Will I do any damage to my truck if I take out the front driveshaft and drive, obviously no 4x4? I have to check it this weekend for play, but I can afford to have the shaft rebuilt/yoke replaced right now. Reasoning behind this is a front end vibration at speeds. I'm having some new u joints pressed in today for both axle shafts but both u joints seem tight. Front end is new, new wheel bearings last year, ball joints are tight. Guy at the drivetrain shop said the yoke is probably shot...

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  13. Started by xmtysonxm,

    Hello everyone, I'm new to the site and this is my first diesel. I just picked up a 99 2500 long bed 4x4 5 speed manual. Truck has 310k on it and according to the service records the truck has been maintained well. My question is what temp should the thermostat open up at? When driving from cold the thermostat goes past 190 to probably 215 or 220 then opens up and drops back down to 180-190. It never over heats, but it is the initial opening that makes me wonder if the thermostat is sticking. When it goes over 190 the cab has a little bit of a sweet antifreeze smell but I have checked under the hood and there are no leaks. It just smells hot when it first opens up. I can …

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  14. I think I'm gonna do a DRW axle swap, add flares, and dually wheels (along with whatever else needs to take place) and convert mine to a dually.. My first question is: Are there rear springpack differences between the 2500 and 3500? I was looking at my buddy's 95 3500, and the rear packs look identical..

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  15. Started by xmtysonxm,

    I am interested in a leveling kit to help my 2500 to clear larger tires and look level. I have a couple questions. I have found 2" steel leveling kits and nylon kits. Is steel the better option? The nylon claims it is better because it doesn't rust. Any long term effects from putting a leveling kit on? Any brands or specific products you would steer me towards or away from? Thanks!

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  16. Started by Marcus2000monster,

    Seeking reviews on the Isspro EVA mechanical gauges. Going to be receiving a tax refund this year so hopefully I can get me a set. I havnt noticed this line of gauges anywhere but DAP and theyre 3 times cheaper than the ev2s are they still good quality? Obviously the price difference is problably mechanical vs electric.

  17. Started by 01cummins6,

    Needing help on what I need to change rotors on my 2001 3500 2wd

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  18. Started by totally lost,

    So what is out there you guys have found that are decent on gravel roads and in mud that don't make these truck wander so bad on pavement? I have used many tires but most rougher treads make these trucks wonder and squirl all over the road. Especially Fierce attitudes! They seem to make everything drive bad. I had a set of pro comp mud terrains years ago that drove great but they have long been discontinued for a newer version that wonder all over the road. Only other tire i have tried that drove good are the michelin MS which are a street tread. I want something that does a bit better off road then street tires. Surly there are other good tires out there? The bad o…

  19. Started by 98whitelightnin,

    So this 4wd 98 I just picked up is all over the road. Ive replaced all tie rods, both wheel hub assemblies and shocks and springs, it was all shot, except for the R hub assembly. Springs both had rubber spacers between the coils and shocks had no rebound. I had an alignment set at 0.07 total toe. R side cam bolt has a bent washer so i set those straight up and down. Truck pulls left driving down the road and pulls left when braking. Had small travel trailer in tow yesterday and had to hit the brakes hard in traffic and the truck darted over in the left lane. Track bar is tight but the steering box needs replaced. I did tighten the adjustment on top of the box and it took …

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  20. Started by Jared Riley,

    I purchased the high idle kit from this website, i installed it and it idled up to 1200 for about a minute then went back to normal operating idle, i tried turning truck off an reatarting it and it wont high idle, on my edge jwa monitor it shows the correct intake temp, only thing i noticed is the throttle position flashes 1% then back to 0%, could this be affecting it? i activated the settings in the computer by using a smarty touch