
Everything posted by Mopar1973Man
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Another NV4500 failure.
No experience or tools to do the rebuild. Dynamic is still doing in house. Yeah sorry about my last post too many things going on and need a break. Jason Hammer is my guy doing my rebuild. My transmission broke the input gear and the countershaft gear. New countershaft and input gear and being installed. So Jason said he'd be willing to teach me how to rebuild all manuals for Dodge. Then was will join the website and help other members too. Sad part I just found out he's COVID positive and he's trying to finish my transmission for me. As for Jason he's close to Dynamic.
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New DAP 100HP SAC 7x9 injectors
No joke. Lots to be said both ways on the VCO and SAC.
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Low power highway speeds
Standard math can't be used to correct map values for boost. I've tired many time but does hold any accuracy. Best to have a boost gauge.
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Suggestions for injectors, turbo, head gasket.
More retard in timing the more EGTs. You wanna see about 19 to 20 degrees at 2000 rpm. Excessive low cruise rpm will also create egts.
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Another NV4500 failure.
I don't even like the 6 speed in Thor. Row 4 gears just to get to 25 MPH. Just 2 gears to get to 25 MPH in The Beast. Now to give some more to the site then gent (Jason Hammer) doing my rebuild is going to teach work to rebuild Nv4500 and 5600 the the g56 as well. Then he's will to register up and help others with manuals. Funny part really close to @Dynamic. East side of Washington as well.
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Another NV4500 failure.
Yup it will be I've gotta go get my transmission very soon. Going to be calling and verify the transmission is ready today.
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Another NV4500 failure.
It's more or less wear taking the hard face off the gears making them brittle and fail. So now at this point most all gears are replaced that are commonly used.
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Another NV4500 failure.
Already been upgraded. Main shaft is upgraded.
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New to Quadzilla and confused
I typically run headless. I don't bother with my phone unless in tweaking the tune. I've already got my primary gauges. Boost, fuel pressure and pyrometer. Don't need the phone at all. Not required to operate every key cycle set it up and turn off the app. Put your phone away and drive.
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Another NV4500 failure.
Already ordered a 5 gallon bucket of Mobile 50 Transmission fluid. Sunday I go back up to get my transmission.
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Nationwide Weather
Been running the heat pump for since about Sept 20th. Been dropping down low 40s here. Where I'm working at in McCall is getting quite cold too in the morning. So I get to try and sleep in being we all start later at almost 9am. This is to allow frost to break.
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Degree wheel VP44
Interesting. Hopefully your new controller does not have the tiny boost to fuel table.
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Black Smoke After Rebuild
The only thing I think you might check is the key in the VP44 pump shaft is it installed correctly with arrow towards the pump. Make sure the number matches the number on the case. Typically with timing slightly retarded it will smoke. Like myself I'm right about 19 to 20 degrees on the Quadzilla. This is a limitation of the Edge tuner. Running 150 HP injectors with little to zero smoke. Everything else seems to check out good.
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So,.......I bought it. New to me 5'er
Nice RV. Funny part the floor plan in the kitchen / living room is very simular to my 2000 Jayco Eagle.
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P1689 Very hard to start after VP44 replacement and ECM reprogram
The VP44 shaft nut should be torqued to 125 foot pounds. The 4 mounting nuts should be torqued to 32 foot pounds. Always remember Dodge makes it, Cummins shakes it. Yup it takes some torque to hold it all together.
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Have we met before? :P
Yeah when your clearing 250 miles on a just a quarter tank or 425 at a half tank is pretty impressive. My last high mark was done on Edge Comp and +50 HP injectors at 27.2 MPG. The ultimate record is catching the 1997 Dodge 3500 on Diesel Power Magazine that cleared 30 MPG. It can be done it just takes skill driving and know what it likes. For example I've got Jake here and he off and on borrows Thor to drive when his Ford is down. I (myself) can reach 20 to 21 MPG on the over head which hand math turns about 17 to 18 MPG. When Jake borrows the truck he hes get like 17 MPG on the over head but this is actually 14 MPG. This 15% error is from the +50 HP injectors in Thor give this error amount. On the 2002 Dodge I did pop the injectors high at 320 bar. This improved the spray and make the droplets smaller. Being the pop pressure is high it makes the injector slightly late. So on the Quadzilla I had to add a bit more timing to make up. 425 miles on just a half tank. Just doing rough math here in this photo. 425 / 17.5 = 24.28 MPG.
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Spongy brakes and Brake and ABS lights on
Crazy idea try unplugging the ABS Module. See if the boom is gone.
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Spongy brakes and Brake and ABS lights on
Yeah the boom noise it not typical. I'm now trying to figure out in my mind what it could be. I've only seen one other truck that did this.
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Runs rough when warm, mixing diesel and oil
Interesting. Yeah get back again when you have the pump back in and tell us what you got going on.
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So,.......I bought it. New to me 5'er
I would look towards an axle flip first like @IBMobilesuggest. Then once on top of the axle then like he said you can shim up with cut chunks of springs but I think you might barely gain enough to get the tail from dragging.
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Have we met before? :P
Welcome to the family. I'm also a 2002 and a 2006 Dodge Cummins owner. I prefer the 24V 2nd Gens over CR trucks. Way easier to work.
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Truck has issues steering only to the left
Yup it sound like the spool valve has debris in the valve. So when you turn to the left the valve opens and applies pressure to the piston ot aid in turning since the left side is weak then you'll need to remove the steering box and disassemble the power valve assembly. Be aware you might pull the worn gear out and if so you'll have to count 22 ball bearings and reload the worm gear with the 22 ball bearings. This is done under the cover of the sector adjustment. Might give @Blue-Top Steering a call and he can guide you to fixing this as well.
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Another NV4500 failure.
First off let me say. I just had my transmission fluid change this summer. On my trip to Lewiston ID I had the Quadzilla on Level 2. I made it to the Casino outside of town and stop for a minute to grab a few things. Pulled back out on the highway rowed up through gear and it started clicking. WHAT?! Any gear had a very loud clicking noise even neutral as long as it rolling. I figure out pretty quick its was the input gear from the input shaft. Towed it home and pull the transmission. Yup you can twist the input and feel the gear is got broken teeth. NOTE: Remember the Quadzilla was on level 2 (stock fuel), fluid was just changed this summer and fresh and full. When I drained the fluid is was still clean but full of fine glitter. Now I opted for a different trans builder. I got a connection with a builder up near @Dynamic up there in Northeast Washington. The gents name is Jason Hammer. He dove in and looked over my transmission basically I wore the hard facing off the those gears with over 435k miles. Totally normal wear for those gear and distance since those gears never been changed. Now the countershaft is one unit and will be replaced as a full unit. I'll post up the carnage as soon as I go back up north 5 hours away to get my transmission. .
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Few random questions..
Weird I can run much lower in oil temp but being the oil levels where low it might make a difference. I typically float at 160 to 170*F engine oil temp with the sensor in the test port of the oil filter housing. I know this is the cooled oil from the oil cooler. Typically more advancement the higher my oil temp gets. When I've got my timing right the oil temp falls and drop to this lower levels. Kind of like my fuel temps are never higher than IAT temp and typically match for temperature after hours of driving. Coolant typically rides at 192*F to 197*F with a 190*F NAPA thermostat. I must be doing something right for 425 miles at a half tank. Gotta remember all the factory final ratio, tire sizes, rotational mass, etc. All impact the load on the engine. Any heat created in different places is sign of wasted energy that is converted into heat. Any high temps are a lost in efficiency. Even my trans temp is low.
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Spongy brakes and Brake and ABS lights on
You might have to get a ABS coder reader and see what the codes are being its a very random issue. Mine in the past was a bad tone ring in the right hand bearing in the front after replacing the wheel bearing both sides the code reset. Basically in a nutshell all 3 speed sensor (both front and rear axle) have to match to make the lights go off. Typically though the fronts are the source of the cause because if the rear was a problem the speedometer would act goofy. Meaning... The speedometer might sit at zero for extended period and then pop up later after movement started. Again this would be a bad rear sensor if so. ABS communication is not common so its special tool to read the ABS code. Even my Innova code reader has the function but not compatible with our year of Dodge. I heard that boom on one other truck which is some sort of after market device. This is not something that is normally heard.