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2nd Generation Dodge 24 Valve Powertrain

This is a discussion forum of the 1998.5 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins 24 Valve Turbo Diesel power train and drive line system. This includes all sub-system including wiring, fuel, oil, exhaust, air, transmission, computers and sensors.

  1. Started by Arodrigues29,

    Hello all. Trucks a 2001 5spd/4x4. I had what seemed to be a failing lift pump so I installed a new FASS 150 and straw kit. My pump barely makes noise when I turn the key, sometimes my gauge goes to 2 or 3 psi other times 6 or 7. It seems like the pump is not getting the power it requires. I was told my ECM could be problematic. Truck seems to run fine I occasionally get a spike in my volt meter triggering "check gauges" but wouldn't that be a PCM issue? Any direction is greatly appreciated, I have searched but am nervous to shell out for am ECM if it's something else.

  2. Started by xxTJRocksxx,

    Hey Guys, So I guess this is just poetic justice. I installed my ARP stud kit Wednesday Night, and logged about 200 miles since installation. I originally planned to re torque everything and re check valve lash sunday. Unfortunatley disaster struck this afternoon and I am defeated. Firstly, I haven't beat on the truck very much. I left the Boost defuel on the quad set to 45 PSI. I left a stop sign on my way home from work today, and according to the data log I hit 37PSI of boost. I came to a stop and had a #2 cylinder miss, and White steam from the exhaust. I limped the truck a half mile back to my office, and now I sit here waiting for…

  3. Started by 015point9,

    Looking for some fittings today on internet... 2 questions... 1. Any source for a 1/2 inch, 90 degree push lock fitting? Can't seem to find one. (2 wheel drive with a sump is getting pretty low to ground, try to keep line up much as possible) 2. Very many people use hose clamps on your push lock fittings? http://www.glowshiftdirect.com/1-2-Fuel-Line-Fuel-Pressure-T-Fitting-Adapter.aspx

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    • 23 replies
    • 6.5k views
  4. Started by BigPimpin,

    I've looked up all I could about this, but I really need some quick info. I replaced my fuel line from the filter to the VP44 with an upgraded fuel line. After the install, I tried bleeding the lines by cracking the number 1, 3, and 4 injector connections. I got fuel to the number 3 and 4 lines after a couple of bumps of the key, but number 1 won't bleed fuel no matter how many times I try. The truck won't start. Could I be doing something wrong, or is this a sign of a bad VP44? Any suggestions?

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    • 13 replies
    • 3.7k views
  5. Started by Cueballtech,

    01 6 speed No power, no smoke at tail pipe New fuel filter, brand new lift pump 15 psi at idle, no check engine lights or codes

  6. Started by deehammer,

    Need to change the tranny fluid. Looked already but couldn't find detailed instructions. I am sure many of you have done this many times. Sounds like many of you fill from the top? Drain from a PTO bolt? How many quarts? What type of fluid? Any info would be great. Thanks guys.

  7. Started by hex0rz,

    4wd seems to make a funny noise if i get going beyond 55mph. Like I'm riding on the rumble strip. Anything else, runs just fine. You may recall i had to repair the shaft got a used one then redid the u joints on that. Could it be out of balance?

    • 5 replies
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  8. Started by joecool911,

    I want to go to 3rd gen brakes on my truck. I've gotten pretty good at rebuild calipers. Wondering about getting some used calipers for the price of core charge.

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    • 30 replies
    • 6.4k views
  9. Started by WhiteYeti,

    Hey everyone, Im new here and i have been having a problem with my 2001. I get a "grinding" noise from the transmission area that sounds like you are driving over a rumble strip. i can't figure it out what the problem is. I have tried pulling the relay for the trans out, removing the alternator fuse, and wrapping the ground wire in foil. This happens either I'm driving around town or on the highway. It does it under light acceleration but not under heavy acceleration. But it keeps making the sound when just coasting along or light pressure on the gas. I can only make it stop if I shift down to 1st and let my truck engine brake to a stop. Any suggestion would be great

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  10. All Please forgive me if this is a duplicate or stated somewhere already. I drove home about 3 hours last night and as I pulled into the driveway my check engine light came on. I had my High Idle Kit in MPG mode during the entire drive and did not notice anything out of the norm. This evening I pulled the codes and found P0113 and P1693. After work (cold engine as I didnt drive it today) I noticed with the High Idle Kit in the "OFF" position my Intake Air temp was showing -40* on my ScanGuageII (temp outside around 60*F). The truck also went into 3 cylinder mode shortly after. Would this be a bad IA sensor or something more complex? Any help is greatly …

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    • 8 replies
    • 3.1k views
  11. Started by 015point9,

    Still have my fuel system apart. Fuel tank is on 2001 long bed and has chaff/rub marks where the metal straps makes contact. Question...What is OEM? Is there supposed to be anything in between the metal straps and plastic tank? Thanks

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    • 11 replies
    • 1.8k views
  12. Started by Cronus577,

    I have a couple of issues with my 1999 24v that's been bugging me. 1. Lately it's been getting cold here in New Mexico and I noticed that my grid heater doesn't cycle until the engine has been started. The wait to start light never comes on anymore, not even for a split second, and my lift pump no longer does the 1-2 second prime before engine start. Is it a bad ECM? 2. My truck is a 5 speed nv4500, when I first picked it up I used to be able to take off from a dead stop in second gear just fine, plenty of torque to get it to move even starting on an incline. Now I have to start off in first gear slowly, it feels like it's hesitating/bogging down. I can't ev…

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    • 29 replies
    • 6.3k views
  13. Started by notlimah,

    I just want to see if I can clear the air up a bit on a few things and talk Cummins related additives From what I understood, in the past Cummins had never officially endorsed a specific additive nor advised using one. I believe they stated that as long as you were using adequate fuel, there was no need, unless you needed protection from gelling or worried there was a lot of water in the fuel for some reason. A lot of people seemed to think that Cummins endorsed stanadyne, but from what I've read, it seems that it was a misunderstanding. A person closely related or that worked for Cummins said that he really liked stanadyne or said some great things about it a…

  14. Started by notlimah,

    Hey guys, looking to get a new, or at least longer, fuel return line for my fuel module. I installed Vulcan's drawstraw 5 that includes modifying my existing fuel modules so my fuel return from the FASS and VP/INJ all go back into the fuel basket. I had to cut out a couple of the old stock lines to eliminate some unnecessary parts, but now it's extra short and I think may be causing my 'hard start' issue. Problem is, it seems that when my fuel level gets below a 1/2 tank, I start having issues similar to having a leak in the return line, but I've fixed all those and problem is still there. So this is my last ditch attempt to fix this before I just say screw …

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    • 56 replies
    • 11.5k views
  15. Started by C Holmes,

    Good day, everyone, I am looking for direction on an issue with my 02 24 v. I lent it (mistake) guy put 80 litres of gas in it. It was only run a couple hundred yards to park and pay and then no start. I had it flat decked home and with no idea of gas did a few checks and figured a vp44 failure. I did not repair but decided to wait till this summer when camping season started back up. Fast forward (a few months), I bought reman vp44 and proceeded to remove old pump. In the process I discovered two things, the gas and the fact that the pump had been changed at some point. I believe by a local dealer that is notorious for changing warranty items without customer knowle…

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    • 21 replies
    • 2.9k views
  16. Started by GSP7,

    $7.50 for a quart of Valvoline ATF+4 ! ! ! That's crazy ! I replaced the rear drive shaft seal on my 241 transfer case, Figured Id change the oil too. Cheapest I found is $7.50 per quart for valvoline atf + 4. Local crappy Walmart didnt even have any. They redid/ rearranged everything in that store and they dont stock alot of stuff they used too Looked at my old receipts and I payed $2.50 a qt for the ATF + 3 before the +4 came out when I did my Transmission Im going to try another walmart in another town UGH !

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  17. I took of my Injection Pump to replace my tappet cover gasket. Truck has seemingly no issues before hand other than a drop in fuel mileage. After taking everything off and putting back on carefully i have come across the following symptoms: trouble codes - p0216/p1693 excessive white smoke at idle dead pedal across all RPM ranges fuel mileage around the 11mpg ranges hard cranking now that temperatures have dropped 0 movement from vehicle before engine gets to around 190* (truck will move under idle but 0 throttle response) I am about to get a fuel pressure gauge to double check but other testing seems within no…

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    • 4 replies
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  18. Started by Me78569,

    A new issue has come up. I have a very noticeable shake between 25 and 35 mph. it is VERY similar to a tire being out of balance, but I have never had a tire do that at such low speeds. Doesn't matter if you are increasing or decreasing speed, doesn't matter if you are on the brakes or on the throttle moderately. WOT you don't feel it but that might be because the truck is rough anyways. Does matter what gear or rev, just that mph is between 25 and 35 mph, it clears up pretty much as soon as you hit 36 mph. Tires?

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    • 48 replies
    • 7.1k views
  19. Started by CTcummins24V,

    @Dynamic John, I have the BD flexplate, do I need to reuse the factory steel washer? The directions I got say discard, but BDs new instructions on their website say reuse? Is that washer just used for load distribution? Anyone have any input of that steel washer?

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    • 24 replies
    • 6.4k views
  20. Started by beren,

    It's getting cold again, so I went to look up mopar1973man's articles on how to fool the truck into high idle, but they all seem to be missing. All I can find is a paste of information from here: http://www.dieselbombers.com/5-9l-24v-performance/80019-manual-3-cyl-high-idle.html I understand there's a kit being sold now, but if that's the reason it's vanished that's pretty disappointing. The cummins crowd seems to love DIY when you can, and to have a good reference removed is a real loss.

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    • 4 replies
    • 1.6k views