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2nd Generation Dodge Non-Powertrain

Discussion of the 1994 to 2002 2nd Generation Dodge Ram Trucks with 5.9L Cummins Turbo Diesel non-power train. This includes interior, air conditioning, heating, lighting, body, suspension, brakes, stereos, etc.

  1. Started by ISX,

    ..I will fix the fuel leak in the o-ring of the tank. I power washed it but I couldn't even see what I was doing because it's dark so tomorrow I will get you all the end result. But here are some before pics. If anyone has some pic requests while I am under there let me know.. Probably have the bed off all day tomorrow.

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  2. Guest 04Mach1
    Started by Guest 04Mach1,

    I received an email yesterday that said the Moog steering linkage I put on the 01 may be recalled. It covers many different brands manufactured by Federal-Mogul. https://www.nhtsa.gov/recalls?nhtsaId=18E049000 Perhaps this should be posted in the 3rd and 4th gen sections.

  3. HHEEYY guys!!!!!!!!!!! sorry for being for not posting in a long time, but please i'm installing my new new raptor 150 (following all the good advice that you guys gave me) but i have a problem i dont know where to drill the hole for the suction tube, i just saw a video, but it was a 3rd gen and its not the same fuel tank:banghead:, Help me please.Once again thank you guys!!!!!!!!!!!!!

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  4. Started by dave110,

    Stole this from somebody's C.L. add. There's always a better way .......... just depends how you look at it I guess

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  5. Am trying to get to the back of the radio to fuss with the antenna connection. Cannot see an easy way to do so...There is a cubbyhole made out of plastic right under the radio, inbetween the ashtray and glovebox.Looking at it, it appears that there is some sort of clip that holds it into the dash, directly under the radio but cannot for the life of me figure out how to release it.Anyone else ever done this? Thx,Joe

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  6. Started by blk90s13,

    I had it with my dodge from one thing to another Where is our brake light switch ? is it at the pedal like most other trucks ? and else where ? and if some where else where and how easy to switch one out ?

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  7. Started by joecool911,

    http://i816.photobucket.com/albums/zz83/joecool911/C2BDFF2E-E6B7-42A6-8668-D9F795DDC78B.jpgAnyone think this rotor is salvageable?

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    • 11 replies
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  8. I know everyone likely has ordered something from rockauto.com at some point. There customer service is non existent and their site leaves something to be desired, but perhaps that's part of their charm! Anyway my question is on the below. Do you reckon the extended cab refers to a 2nd gen "Quad cab" per their cab size guide picture below? Want to order a new replacement ACME headliner but i'm not certain an "Extended Cab" fit is for an actual Quad cab and there's no way to ask rockauto.com. Anyone hazard a guess?

  9. Started by mjames76,

    Im new thanks to google I found this site. I am working on my first dodge so its a learning process. What I have is a 97 3500 2wd cummins 5 speed. I changed the ac yesterday and am having no luck at all getting it to run. I changed everything except the evaporator, pulled it down and had to bypass the relay to get the clutch to engage. We filled it using this method using gauges and it cools great. When we put the relay back in the clutch will not engage. We have check low and high pressure switches and they seem to be working. I am lost for what I need to do next.Also the previous owner hooked up an external voltage regulator on the alternator, so I am wondering …

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  10. Started by Willy,

    Pulled the hood, both front fenders, front bumper, 4 doors and it still runs! There is a lot of stuff to un/do to pull those fenders!! The drivers side is the hardest to keep all the other stuff still hooked up. Sure wish someone would let me know if I can put all this into a Gas 2001 Dodge 2500 3/4 ton 4x4 as I am coming to a stoping point now as to fixing this one or doing the swap. I can still cut the top and replace it but all the other body stuff needs to be replaced (hood, both front fenders and bed) including the 2 front doors. I saved all the door parts including the electrical and trim. Come on guys chime in here a little and help me out? Mark

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  11. Started by ebbtide357,

    Ok so I was a little leary of doing this job in my garage but just wanted everyone to know that it was basically a piece of cake looked a lot scarier as far as the nuts being all rusty looking and stuff but once I started in on it they came apart pretty good put the ranchos 5000s in {thanks mike} and they seem to ride pretty good and half the price of bilstiens and this hell bent spacer is made pretty strong IMHO and leveled my truck out preety nice anyway its starting to warm up and im in the hunt for a set of injectors any thoughts as this is my next project leaning towards rv 275s but maybe a little bigger?

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  12. Started by catnhat,

    Don't kill me but I have a dodge 1500 318 180k and I am have brake issues. When you go to hit the brakes they are hard as hell and you have to stand on them to get stopped. Kinda looked it over today the rubber under the brake lid was very stretched out I couldn't get it back in so I will have to get a new lid plus the fluid was Black.not sure what to start with but I not going to drive it until I get it figured out. Any help would be greatly appreciated

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    • 13 replies
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  13. Started by Heavyd1980,

    Ok so my 98.5 has the overhead compass but i was wondering does it display the mileage? i have not been able to achieve that with it yet, if it does what is the combo of buttons to press to get this info? mine only has two buttons on it one on each side of the display. I know that white's truck does have the mileage feature but his truck is an 01 as well.

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  14. Started by wil440,

    I fitted a new PS pump last year around August If I remember correctly, always seemed a little underpowered at idle but I thought it was down to my tyres. Yesterday I delivered a mower I'd sold to a guy 40 odd miles away using a 12ft trailer, anyway missed the house so had to do a U turn at a T junction, it was a bit tight and to be fair I held the steering on full lock for too long and too hard, all of a sudden steering and brake pedal are both hard, I got straightened up checked for leaks , no leaks but steering hard at idle, delivered the mower and drove home with no steering or brakes at low revs. Took the pressure pipe off and the fitting to get to t…

  15. My friends, I'm trying to understand the bushings that are on these tailgates. I'm confused on part #17 and #1 on the diagram. I just ordered two of the #17; those are the bushings that sit on the bed and the pivots (#5/#16) slide into (hence why it says 2 for quantity). I'm just confused as to what the #1 is for on the diagram. It says you only need one (1) of them? Right hand side only? It's weird because when I look up the part number it looks like what I just ordered (2nd photo). Again, I'm just confused on whether or not I need to replace another part (#1) or if I am missing it all together? I'm replacing this #17 because the tailgate…

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  16. Started by deehammer,

    So when the weather starts to get a little cold outside my Clutch Pedal becomes squeaky when depressed. It is not the bearings or anything like that it is the pedal linkage itself. I have sprayed WD40 to up at the top of the pedal linkage connection but it doesn't seem to help or I am not hitting the right part. Anyone else experience this issue or have any insight? Everything functions fine it is just a little annoying. Seems I always have to find something to chase down on the rig.

  17. Started by YeaImDylan,

    Hey all. So was cruising down a dirt road here at about 30-40 and gave her some fuel and tires broke loose a bit. With that, I got a bouncing vibration in the rear end and I’m assuming it was axle wrap. Is this normal since I have higher HP than stock with no trac bars? It does the same if I break lose on pavement too. I’m trying to figure out if it’s just the added HP or if something is worn and needs replacing.

  18. Started by joecool911,

    I plan to paint my rocker panels black on white. What do you guys do with the area that you can see through the crack in the bottom of the door? Some paint worn off from foot drag over while entering or exiting the truck. So needs something. Mask off and paint into the door opening an inch or so? What is done with factory two tone paint jobs? Picture maybe with door open would be awesome. Plan on using black hammered finish Hammerite. Tough as nails. Has glass particles in it.

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  19. Started by Nates1999,

    Hey all. I could use some advice regarding snow chains for my 2wd. We are going up to mammoth over Christmas and can either take my truck or my wife's highlander hybrid (also 2wd) which is front wheel drive. Both cars have highway tires, as we live in southern California. We will need to get chains one way or the other and was wondering which you guys think would be the smarter choice,so I can go ahead and order up. My truck is certainly more durable with my ranch hand bumper etc, but the highlander will have its weight over the front drive wheels vs the pickup bed, and it seems that having the chains in front might help a tad with steering and control. Tho…

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  20. Started by jmarsh223,

    I've had a leak in this area for awhile now, and today I broke down to rebuild the booster. In the process of removal of things, I found my leak is only between the master and the booster. Now for the crap part, I can not find the oring, rubber seal or whatever it maybe anywhere. Local, auto zone doesn't have oring this big. Anyone have a part number or a knowing of where I can get the ring?

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